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Smart Inductive Heating Equipment For Energy - Saving Metal Processing Applications

Smart Inductive Heating Equipment For Energy - Saving Metal Processing Applications

Brand Name YUYANG
Model Number YYQX60
Certification CE
Place of Origin China
Minimum Order Quantity Set/Sets
Price US $ 3000
Payment Terms L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability 20
Delivery Time 5
Packaging Details 1160 x 1040 x 1320mm
Maximum Output Power (kW) 100kw
Work power 340V-430V
Output current 200-600A
of coolThe flow rate of cooateling wring water: 7.5L/Min 0.06-0.12Mpa 9L/Min 0.08-0.16Mpa
Gross weight 33KG
cooling Water Cooling
Brand YUYANG
Over - current Protection yes
Water Temp. Protection Point 40°C(104°F)
Detailed Product Description

Smart Inductive Heating Equipment For Energy - Saving Metal Processing Applications

Application

 

 

For Gear, shaft, Pipe, Bearing, Pump fitting, steel plate, roller etc. hardening

 

A. Heating (hot forging, hot fitting and smelting):

The purpose of hot forging is to forge workpieces with a certain temperature (different material requirements)
With the help of a press, forging press or other equipment,
For example, hot extruded watch cases, watch flanges, handles, mold accessories, kitchenware and cutlery,
Art works, standard parts, fasteners, mechanical parts, brass locks, rivets, steel pins
And a pin.
1. Induction melting mainly utilizes the heat generated by induced current to enable metals to reach their melting points and melt into a liquid state in a relatively short time. It is mainly applicable to the melting of iron, steel, copper, aluminum, zinc, and some rare metals.
2.Induction heating has significant advantages in energy conversion as it can convert almost all the input electrical energy into heat. However, most electricity is generated by coal, natural gas, or oil - fired generators, which can generally convert only about 30% of the fuel energy into electricity. Considering the losses during power generation and transmission, the heat generated by electricity often comes at a higher cost compared to the heat produced by households or businesses using combustion equipment such as natural gas, propane, and oil stoves.


B. Heat Treatment (surface quench):

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail

applications are stated as follows.

1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade,

    hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.
2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or

     different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration

     fitting, precision mold fitting, hardware handle.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other

     irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

 

D. Annealing (tempering and modulation):

1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed     folded edge,annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen

    knife handle, blade, aluminum pan, aluminum pail.

 

Parameter

 

               item                                  value
        place of Origin                                  China
          Brand Name                                YUYANG
          Condition                                     New
        Machine Type                         Induction Heating Machine
     Machinery TestReport                             Provided
         Marketing Type                        New Product 2021
      Warranty of core components                                1 Year
         Core Components                             PLC, Motor
          Warranty                                1 Year
           Online support, Video technical support
    Key Selling Points                       Easy to Operate
      After Warranty Service          Video technical support, Online support
     Local Service Location        Malaysia, Saudi Arabia, Pakistan, India
    Applicable Industries  Machinery Repair Shops, Manufacturing Plant, Other
       Showroom Location                             None
      Rated Power output                          60kw
               Work power                         340V-430V

 

          Maximum input cur                    10-70A
          Volume(mm 3)   660 mmx290mmx410mm 740 mmx340mmx380mm
       Max input current                        200-1200A
            Gross weight                     Host 54kg Extension 43kg
       Power supply                 Three phase 380v 50Hz
Time sting(atomatic time)1-99.02s
Cooling water0.08-0.16MPa 9L/min

 

 

Operating Principle

 

Frequency - conversion electromagnetic induction heating, abbreviated as induction heating, is a method that heats metal materials by transforming the power - frequency power supply into a power supply within a specific frequency range based on the principle of electromagnetic induction. This heating technology is also applied in the packaging industry (for example, the sealing of aluminum foil in the pharmaceutical and food industries) and the field of semiconductor materials. The basic components of an induction heating system include an induction coil, an AC power source, and workpieces. The induction coil can be made into different shapes according to different objects to be heated, and it is connected
to the power source that provides alternating current.
 

 

 

 

 

 

Induction Heating - Frequently Asked Questions

 

1. What is induction heating and how does it work?

Induction heating is a technology that heats conductive

fabrics through electromagnetic induction. A high-frequency alternating current (AC) passes through a coil,

creating a magnetic field area around it. When the conductive fabric is placed within this magnetic area, it induces

eddy currents within the fabric, causing the fabric to heat up due to its resistance. Then, the generated heat is used

in many industrial applications, including metal hardening, melting, or annealing.

2. What are the advantages of?

High - Precision Temperature Control**: Induction heating offers far better temperature control than traditional methods.

Traditional heating often has issues with temperature fluctuations and uneven heating. With induction heating, advanced

control systems can adjust the heating power in real - time, ensuring that the workpiece reaches and maintains the

desired temperature within a very narrow tolerance, which is crucial for high - quality heat - treatment processes.

3. What are the common applications of induction heating?

Induction heating has a wide range of uses in different industries, including: Metal Hardening: Induction heating is often used

to harden the surfaces of metals, enhancing their wear resistance. Brazing and Soldering: The specific and localized heating provided

by induction is ideal for joining metals together through brazing or soldering. Cooking Appliances: Induction cooktops use induction

heating to heat cookware without delay, providing fast and efficient cooking.

Product Tags: portable induction heating machine   hf induction heating machine   high frequency heating machine  
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