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DONGGUAN YUYANG INSTRUMENT CO., LTD
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Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Brand Name YUYANG
Model Number YY - 04W
Certification CE
Place of Origin China
Minimum Order Quantity Set/Sets
Price US $ 980
Payment Terms L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability 20
Delivery Time 5
Packaging Details 570 x 230 x 450mm
Output power 30KW
Work power 220V - 240V
Applicable Metal Material Types Iron, Copper, Aluminum, Stainless Steel, etc.
Over - current Protection yes
weight main:50kgs transformer:29kgs
Fluctuating frequen 50-200khz
Brand YUYANG
Warranty 1 year
Detailed Product Description

Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Application

Hardening transformer technology

  • ØEmploy a multi - transformation ratio structural design, featuring a wide matching range, easy adjustment, low heat generation, high efficiency, and energy conservation.
  • ØThe coil applies advanced winding techniques to effectively reduce the leakage inductance of the transformer.
  • Ø Select copper materials with low resistivity to significantly reduce the copper loss of the transformer.
  • ØUse high - quality magnetic cores to decrease the volume of the transformer and reduce the magnetic core loss.

Through heating technology

  • Ø Adopt series resonance technology, induction coil output high voltage, small current. Resonance circuit loss average reduce 25 times than the parallel resonance. The whole machine energy-saving 10%-20%. Compare to the old medium frequency units, save energy 50% or more.
  • Ø Use the patent technology, has solved the induction coil high voltage flint fault.
  • Ø The induction furnace body adopts the heat insulation, thermal insulation, insulation technology treatment. Not only the heat loss is very small, but also greatly reduce the induction coil maintenance cost.
  • Ø The complete induction equipment consists inverted power supply, temperature measurement display and temperature control and also the PLC industrial control system. Have the automatic feeding, infrared temperature measurement, fast material lifer, workpiece sorting, Transmission machinery supporting linkage control functions. The user can flexibly choose the related complete equipment configuration according to the heating process.

 

Used for hardening gears, shafts, pipes, bearings, pump accessories, steel plates, rollers, etc

1. Metal Heat - Treatment

  • Annealing: Softening metal by heating it to a specific temperature and cooling it slowly to relieve internal stresses and improve ductility.
  • Hardening: Increasing the hardness of metal surfaces by rapidly heating and then quenching to change the microstructure.
  • Tempering: Reducing the brittleness of hardened metal by heating it to a lower temperature to improve toughness.
  • Normalizing: Heating metal to a high temperature and cooling it in air to refine the grain structure and improve mechanical properties.

2. Welding

  • Butt - welding: Joining two metal pieces end - to - end by heating the contact area and applying pressure.
  • Spot - welding: Creating a series of small weld spots between metal sheets by local heating and pressure.
  • Seam - welding: Producing a continuous weld seam along the edge of two metal sheets through rolling and heating.
  • Lap - welding: Overlapping two metal parts and welding the overlapping area for a strong joint.
 

3.Brazing

  • Copper Brazing: Using a copper - based filler metal to join metal components at a relatively low temperature.
  • Silver Brazing: Employing silver - alloy filler metals for high - strength and high - quality joints in various applications.
  • Aluminum Brazing: Connecting aluminum parts with specialized brazing alloys to ensure good thermal and electrical conductivity.
  • Steel Brazing: Bonding steel components with appropriate filler metals for structural integrity.

4. Medical Device Manufacturing

  • Electronics Soldering: Joining electronic components to printed circuit boards by melting solder with induction heating.
  • Plumbing Soldering: Connecting copper pipes in plumbing systems with solder to prevent leaks.
  • Jewelry Soldering: Fixing gemstones or joining different parts of jewelry with precise soldering using induction.
  • Automotive Soldering: Repairing or assembling automotive electrical and metal parts with soldering techniques.

Parameter

 

               item                                  value
        place of Origin                                  China
          Brand Name                                YUYANG
          Condition                                     New
        Machine Type                         Induction Heating Machine
     Machinery TestReport                             Provided
         Marketing Type                        New Product 2021
      Warranty of core components                                1 Year
         Core Components                             PLC, Motor
          Warranty                                1 Year
           Online support, Video technical support
    Key Selling Points                       Easy to Operate
      After Warranty Service          Video technical support, Online support
     Local Service Location        Malaysia, Saudi Arabia, Pakistan, India
    Applicable Industries  Machinery Repair Shops, Manufacturing Plant, Other
       Showroom Location                             None
      Rated Power output                          40kw
              Work power                      340V-430V

 

Maximum input current 60A
Volume(mm 3)

main:640*350*550mm

transformer:510*300*450mm

Output current400-4500A
Gross weight Host 54kg Extension 43kg
Power supply  Three phase 380v 50Hz
Time sting(atomatic time)1-99s
Cooling water0.2MPa 6L/min

 

 

Operating Principle

 

Induction heating equipment functions by leveraging the principle of electromagnetic induction. An alternating current is supplied to the induction coil, which then generates an alternating magnetic field. When a metal workpiece is positioned within this magnetic field, the changing magnetic field induces an electromotive force in the workpiece. This electromotive force drives the flow of eddy currents within the workpiece. As the eddy currents encounter the resistance of the metal, heat is generated, and the workpiece is heated up.

 

 

 

 

 

 

 

 

 

 

 

 

Advantages of Induction Heating Equipment

 

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different

                                                  perating switches).

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and

                                  rising pipe; it is small in size and light in weight.

4. Easy operation: you can learn to operate it within several minutes.

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power

                                                 by approximately 70%. The smaller the size of the work piece is, the lower power consumption

                                                 would be.

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to

                                      ensure the appropriate temperature as required by each part of work piece), fast warming and limited

                                      oxic horizon, and can guard against any waste after annealing.

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications

                                                    as well as automatic control and protection.

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time,

                                                and thereby control the heating temperature at a certain technical point.

10. Comprehensive full load design: it can work continuously for 24 hours.

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively

                                                     save the workshop space.

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and

                                                      thus can ensure the maximum safety.

 

Product Tags: induction heat treatment machine   industrial induction heating machine   induction heating machine for forging  
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