Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly

Used for hardening gears, shafts, pipes, bearings, pump accessories, steel plates, rollers, etc

Parameter

Operating Principle

Induction heating equipment functions by leveraging the principle of electromagnetic induction. An alternating current is supplied to the induction coil, which then generates an alternating magnetic field. When a metal workpiece is positioned within this magnetic field, the changing magnetic field induces an electromotive force in the workpiece. This electromotive force drives the flow of eddy currents within the workpiece. As the eddy currents encounter the resistance of the metal, heat is generated, and the workpiece is heated up.

Advantages of Induction Heating Equipment

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different

                                                  perating switches).

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and

                                  rising pipe; it is small in size and light in weight.

4. Easy operation: you can learn to operate it within several minutes.

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power

                                                 by approximately 70%. The smaller the size of the work piece is, the lower power consumption

                                                 would be.

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to

                                      ensure the appropriate temperature as required by each part of work piece), fast warming and limited

                                      oxic horizon, and can guard against any waste after annealing.

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications

                                                    as well as automatic control and protection.

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time,

                                                and thereby control the heating temperature at a certain technical point.

10. Comprehensive full load design: it can work continuously for 24 hours.

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively

                                                     save the workshop space.

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and

                                                      thus can ensure the maximum safety.