Vertical Flammability Chamber For Hot Forging And Smelting Of Brass Aluminum

Vertical Flammability Chamber for Hot Forging and Smelting of Brass Aluminum and More

Application

For Gear, shaft, Pipe, Bearing, Pump fitting, steel plate, roller etc. hardening

A. Heating (hot forging, hot fitting and smelting):

The purpose of hot forging is to forge workpieces with a certain temperature (different material requirements)
With the help of a press, forging press or other equipment,
For example, hot extruded watch cases, watch flanges, handles, mold accessories, kitchenware and cutlery,
Art works, standard parts, fasteners, mechanical parts, brass locks, rivets, steel pins
And a pin.
2. Smelting is basically the use of high temperature to dissolve metal into a liquid, mainly applicable to
Smelting iron, steel, copper, aluminum, zinc and other precious metals
3. Resistance heating is 100% energy efficient because all incoming electrical energy is converted to heat. However, most electricity is generated by coal, natural gas or oil generators, which can only convert about 30 percent of their fuel energy into electricity. Due to the loss of power generation and transmission, heat from electricity is often more expensive than heat generated by homes or businesses using combustion equipment such as natural gas, propane, and oil stoves.

B. Heat Treatment (surface quench):

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail

applications are stated as follows:
 

1. heat treatment of gear and shaft 2. brazing of diamond tools 3. brazing of electrical kettle bottom 4. tube heating for coating 5. heating of stainless steel vessel for annealing.

It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of

metals of the same material or different materials.
 

1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade,

    hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.
2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or

     different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration

     fitting, precision mold fitting, hardware handle.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other

     irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

D. Annealing (tempering and modulation):

1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed

    folded edge,annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen

    knife handle, blade, aluminum pan, aluminum pail.

Parameter

Operating Principle

Frequency conversion electromagnetic induction heating or induction heating for short is a method for heating metal

materials by converting power frequency power supply into that of specific range based on the principle of electromagnetic

induction. This type of heating technique is also applicable to packing industry (such as sealing of aluminum foil used in medicine and food industry), semiconductor material . Basic components of induction heating system include induction coil, AC power source and work pieces. Induction coil can be fabricated into different shapes as per different heated objects. The coil is connected with the power source providing

alternating current for coil. 

Advantages of Induction Heating Equipment

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different

                                                  perating switches).

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and

                                  rising pipe; it is small in size and light in weight.

4. Easy operation: you can learn to operate it within several minutes.

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power

                                                 by approximately 70%. The smaller the size of the work piece is, the lower power consumption

                                                 would be.

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to

                                      ensure the appropriate temperature as required by each part of work piece), fast warming and limited

                                      oxic horizon, and can guard against any waste after annealing.

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications

                                                    as well as automatic control and protection.

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time,

                                                and thereby control the heating temperature at a certain technical point.

10. Comprehensive full load design: it can work continuously for 24 hours.

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively

                                                     save the workshop space.

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and

                                                      thus can ensure the maximum safety.