Fully automated gabion box production line for slope stabilization
and erosion control. High efficiency, precise weaving, and durable
wire mesh solutions.
Product Overview
The Automatic Gabion Box Production Line is an advanced manufacturing system engineered for producing hexagonal double-twisted wire mesh panels and assembling them into ready-to-use gabion boxes. These gabions
are widely applied in slope stabilization, erosion control, retaining walls, and
hydraulic engineering projects.
Unlike semi-manual operations, this production line integrates wire pay-off, mesh weaving, edge-wrapping, cutting, flattening,
folding, and bundling into one continuous process, significantly increasing output
efficiency while ensuring consistent mesh quality. The system is
ideal for large-scale projects that require high precision, long service life, and eco-friendly construction
solutions.
Key Features & Benefits
1. Full Automation for Higher Productivity
From raw wire feeding to finished gabion box stacking, the entire
process is controlled by PLC intelligent systems.
Production efficiency reaches 165–180 m²/hour, reducing labor costs by up to 60%.
2. Customizable Mesh & Wire Specifications
Mesh sizes available: 60×80 mm, 80×100 mm, 100×120 mm, 120×150 mm
Wire diameter: 2.0–4.5 mm, compatible with galvanized, Galfan, and PVC/PE-coated
steel wire
Supports double twist weaving for enhanced mesh strength and flexibility.
3. Enhanced Durability for Harsh Environments
High corrosion resistance due to heavy zinc, Galfan alloy, or PVC/PE coating
Withstands soil pressure, water erosion, and UV exposure for over 20 years in field conditions.
4. Precision Edge-Wrapping & Cutting
Automatic selvedge wrapping ensures tidy edges, preventing
unraveling during installation.
CNC-controlled cutting system guarantees accurate dimensions with
±2 mm tolerance.
5. User-Friendly Operation
Touchscreen interface for parameter adjustment and fault detection
Real-time monitoring of production speed, wire consumption, and
maintenance alerts
Production Line Workflow
Wire Pay-off System
Gabion Mesh Weaving Machine
Edge-Wrapping Unit
Flattening & Cutting Machine
Panel Folding & Bundling Station
Automatic Packaging System
Technical Specifications
| Parameter | Specification |
|---|
| Wire Diameter | 2.0–4.5 mm |
| Mesh Size Options | 60×80 mm, 80×100 mm, 100×120 mm, 120×150 mm |
| Weaving Speed | 165–180 m²/hour |
| Number of Twists | Double twist |
| Control System | PLC + Touchscreen |
| Coating Types | Galvanized, Galfan, PVC/PE-coated |
| Power Supply | 380V / 50Hz / 3 Phase (customizable) |
| Line Components | Wire pay-off, main weaving machine, selvedge unit,
flattening/cutting machine, folding station, bundling system |
Applications
Slope Stabilization & Landslide Prevention – Retains soil, prevents slope erosion in highways, mining areas,
and construction sites.
Riverbank & Shoreline Protection – Prevents water-induced erosion and strengthens embankments.
Rockfall Barriers – Acts as a protective cage to stop falling rocks along roads and
railways.
Retaining Wall Construction – Creates strong yet permeable retaining structures for
landscaping and infrastructure.
Channel Lining & Hydraulic Works – Secures riverbeds and channels against scouring effects.
Case Studies
Highway Slope Protection in Thailand – Supplied a fully automated gabion production line for
manufacturing 80×100 mm mesh gabions used in retaining walls along a mountainous road.
Riverbank Reinforcement in Algeria – Delivered a line capable of producing PVC-coated gabions, extending structure life in humid coastal climates.
Packaging & Delivery
Packing: Plastic film wrapping, wooden pallets, or steel frames
Delivery Time: 30–45 days after order confirmation
Shipping: By sea (FCL or LCL), CIF or FOB terms available
Port of Loading: Tianjin, Shanghai, Qingdao (or as required)
After-Sales Support
Installation & Commissioning – On-site or remote guidance
Training – Operator training for efficient production and maintenance
Spare Parts Supply – Long-term availability of original parts
Technical Assistance – 24/7 support for troubleshooting and upgrades
Why Choose Us
With over 10 years of expertise in gabion mesh machinery manufacturing, we deliver custom-built solutions to meet engineering and environmental requirements worldwide. Our
machines are ISO-certified, backed by a global service network, and designed for continuous, stable, and energy-efficient operation.
