The Gabion Box Machine is a fully automated production solution for weaving hexagonal
double-twist wire mesh, assembling gabion panels, and manufacturing
complete gabion baskets (2×1×1 m, 3×1×1 m, etc.), widely used in
river protection, retaining walls, and slope reinforcement. Our
equipment is designed to deliver precise mesh structure, continuous production, and stable output, ensuring maximum strength and durability.
Key Features & Factory Advantages
Wide Working Width & Adjustable Mesh Sizes
Engineered to weave gabion meshes from 60×80 mm to 120×150 mm, with customizable widths spanning 3 m to 5.7 m, this machine offers flexibility for standard 2×1×1 m and 3×1×1 m gabion boxes.
High-Speed, Automated Operation
Equipped with PLC or servo-motion control, spindle speeds reach up
to 20–25 r/min, delivering mesh production rates up to 225–255 m/h. Combined with features like automatic lubrication and broken-wire
detection, it ensures uninterrupted high-efficiency
operations.
Robust Performance and Reliable Build
Designed for heavy-duty applications, the machine handles 2.0 mm–4.0 mm wire diameters—including galvanized, galfan, and PVC-coated
options—ensuring durability in demanding environments.
Factory-Integrated Parts Manufacturing
We control the entire production process—all components are manufactured in-house, eliminating quality discrepancies from outsourced
suppliers.
Global Standards & Comprehensive Support
With ISO and CE certifications, we meet export-quality standards. Every machine comes standard
with a 12-month warranty, optional on-site installation, and spare parts supplied at cost.
Technical Parameters | Gabion Mesh Weaving Machine
| Parameter | Specification |
|---|
| Mesh sizes | 60×80 mm, 80×100 mm, 100×120 mm, 120×150 mm (customizable) |
| Wire diameter | 2.0 – 4.0 mm (galvanized, galfan, PVC coated) |
| Working width | 3.0 m – 5.7 m |
| Speed | 20–25 r/min (up to 225–255 m/h) |
| Number of twists | Double twist (3 &5) |
| Drive system | PLC + Inverter / Servo Motor (optional) |
| Power supply | 380V / 50Hz / 3 Phase (customized for other regions) |
| Operation mode | Fully automatic with lubrication & broken wire detection |
| Output capacity | 300–500 gabion boxes/day (depending on size) |
Main Components of the Production Line
| No. | Equipment Name | Function |
|---|
| 1 | Gabion Mesh Weaving Machine (Main Machine) | Produces double-twist hexagonal mesh in customizable sizes (60×80mm
to 120×150mm); working width 3.0–5.7m |
| 2 | Wire tension Machine | Prepares and aligns multiple wires before feeding into the weaving
machine |
| 3 | Spiral Wire Coiling Machine | Forms the twisted wire edges or spirals used for assembling the
gabion boxes |
| 4 | Wire Pay-Off System | Supports and feeds wire coils into the weaving machine with
controlled tension |
| 5 | Mesh Winding Machine | Rolls up finished mesh panels for easy transport and storage |
| 6 | Mesh Straightening & Cutting Machine | Automatically flattens and cuts mesh panels to specified sizes |
| 7 | Automatic Mesh Transfer Platform | Transfers mesh panels between processes—saves labor and improves
efficiency |
| 8 | Edge Up Machine | Binds and rolls the edges (selvage) of the mesh for added strength |
| 9 | Wire Straightening Machine | Straightens wire before it enters other machines, improving wire
quality |
| 10 | Gabion Packing | Final packing of folded gabion boxes; includes wire tying and
bundling |
Why Choose Our Gabion Box Machine?
| Advantage | Benefit |
|---|
| Scalable Production | Perfect for both medium and large-scale infrastructure demands with
batch outputs in the thousands of square meters per day. |
| Accurate, Durable Mesh | Ensures structural stability with tight mesh tolerances—ideal for
hydraulic engineering and slope integrity. |
| Smart Automation | Reduces operator load, optimizes downtime, and supports full line
integration including mesh winding and edge-binding. |
| Turnkey Service | From design to delivery and after-sales support, our one-stop
approach simplifies project procurement and deployment. |
Installed in 40+ Countries Worldwide
Our machines are operating successfully in:
Malaysia – Highway slope protection project supplier
India – Government contractor for river defense
Philippines – Construction supply chain company
Jordan – Wire mesh manufacturer with own coating line
Tunisia – Integrated gabion box factory
Iran – Private gabion production workshop
Application Fields & Industries
Our gabion mesh machines are widely used in:
River training and flood control
Retaining wall systems in highways and railways
Coastal and embankment erosion protection
Bridge and culvert foundations
Mining site reinforcement and tailing dam control
Military defense and soil erosion control
Frequently Asked Questions (FAQ)
Q: Can I choose a smaller width machine, like 3.0m or 4.0m?
A: Yes. We provide machine widths from 3.0m to 5.7m depending on
your desired box size and output capacity.
Q: How long does it take to install a full production line?
A: Usually 7–10 days with our on-site engineers or remote video
guidance.
Q: What type of wire is suitable?
A: Our machines work with galvanized wire, galfan wire, and
PVC-coated wire in 2.0–4.0 mm diameter.
