Product OverviewOur Horizontal Mixer is engineered specifically for the fertilizer
granulation industry, delivering high-efficiency, uniform mixing of
various raw materials. Designed to overcome common challenges like
uneven blending and clogging, it integrates mixing and preliminary
agglomeration to prepare a homogeneous mass, which is crucial for
producing high-quality, consistent fertilizer granules. Suitable
for both powder-to-powder and liquid-to-powder processes, it
handles a wide range of materials, including organic compost,
chemical powders, binders, and additives. Key Features & AdvantagesSuperior Mixing Quality: Achieves a high mixing uniformity (over 93% in performance tests)
through a powerful dual-motion system. This ensures every
fertilizer pellet has a consistent nutrient composition. High-Capacity Processing: Designed for industrial-scale productivity, with models offering
large batch capacities and continuous operation options to match
your production line output. Versatile Material Handling: Effectively mixes materials with significant differences in
density or particle size, such as light organic matter and dense
mineral powders, without segregation. Robust and Durable Construction: Built with heavy-duty materials, reinforced shafts, and
wear-resistant lining or blades to withstand the abrasive nature of
fertilizer raw materials. Integrated Process Design: Can be equipped with spray nozzles for liquid binder addition,
heating/cooling jackets for temperature control, and
quick-discharge valves for efficient operation.
Technical Specifications
Working PrincipleThe mixer creates a highly turbulent, three-dimensional movement of
material inside its horizontal chamber: Dual-Axis Agitation: Two shafts equipped with specially angled paddles or spiral
ribbons rotate, often in opposite directions. Material Movement: This action lifts, spreads, and radially throws the materials. An
optional high-speed chopper blade can further break down lumps and
promote liquid dispersion. Homogenization: Particles continuously move in axial, radial, and circular
patterns. This complex flow quickly eliminates gradients in
composition, moisture, or particle size, creating a perfectly
uniform mix ideal for downstream granulation.
Applications in Fertilizer IndustryThis machine is a versatile core component for various fertilizer
production lines: Raw Material Blending: Uniformly mixing base materials like ammonium chloride, phosphate
rock powder, and potassium sulfate. Organic Fertilizer Production: Homogenizing compost, manure, straw (with shredding action), and
microbial agents. Granulation Premix Preparation: Blending fine powders with liquid binders or slurries to form a
moist agglomerate ready for disc or drum granulation. Coating and Additive Incorporation: Evenly distributing coatings, micronutrients, or functional
additives onto fertilizer granules.
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