Compound Fertilizer Granulator Machine , NPK Fertilizer Making Machine

Compound Fertilizer Granulator Machine , NPK Fertilizer Making Machine

Product Introduction

The electric motor drives the pulley, and the transmission belt is transmitted through the speed reducer to a pair of two high-pressure roller bodies with a sliding mold shell to perform relative work.

The DZJ-I extruder has two rollers interacting with each other by the work of a pair of split gears.

The two rollers of the DZJ-II extruder are driven directly by two output shafts on a dedicated reducer to achieve the purpose of extrusion.

During the production, raw materials enter the hopper and are pressed and formed by the high-pressure roller body. After the mold is released, it flows to the crushing and forming part in the lower part of the roller body.

The power of crushing and forming is the relative movement of a pair of crusher rollers driven by the sprocket of the active press roller shaft via a chain drive.

After crushing and screening in the working chamber, the finished particles pass through the screen to the discharge then come out of the machine.

Multi process adaptability
Disc granulation: high roundness of particles (suitable for export grade products)
Drum granulation: continuous production with high output (suitable for compound fertilizer enterprises)
Extrusion granulation: direct molding of high humidity materials (without drying)
Energy saving and consumption reducing design
Using planetary gear reducer reduces energy consumption by 25%
Waste heat recovery system (using dry exhaust gas to preheat raw materials)
intelligent control
Equipped with AI visual particle size detection, automatically adjusting parameters
Supports 4G remote operation and maintenance, with a fault warning accuracy rate of 98%
Application scenarios
Large scale compound fertilizer production base (annual production capacity>200000 tons)
Blended fertilizer (BB fertilizer) granulation upgrade
Resource utilization of industrial by-products (such as phosphogypsum granulation)

Description of Granulator

It has the advantages of beautiful appearance, simple operation, low energy consumption, long service life and high granulation rate. It is the most advanced compound fertilizer granulation equipment in China, and it is a kind of advanced compound fertilizer granulation equipment, Products throughout the country. The series of granulator for a wide range, with the following characteristics:
1. No drying process, room temperature granulation, a molding, less investment, quick, good economic returns.
2. Powerful operation is reliable, no waste discharge, stable operation, easy maintenance, process layout is reasonable, advanced technology, low production costs.
3. Raw materials are widely used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy and so on, and can produce various kinds of concentrations, including organic fertilizer, inorganic fertilizer, biological Fertilizer, magnetic fertilizer, etc.) compound fertilizer.
4. In particular, rare earth, ammonium bicarbonate, ammonium sulfate compound fertilizer granulation, to fill the gaps, ranking the leading domestic level, is the national environmental protection technology for the promotion of the project.

Technical Parameters

 
Granule Strength  and Apperance Type:
 

Working principle

The series of roller granulation is extrusion sliding model, its working principle is driven by the motor belt and pulley, through the reducer to the drive shaft, and through the open gear and passive shaft synchronization, the opposite work. The material is fed from the hopper, extruded through the roll, stripped and pelletized, and passed through a chain, transferred to the crushing sieve studio, sieved and separated from the finished product pellets, and then the feed is mixed with the new material Granulation. With the continuous rotation of the motor, the material continues to enter, in order to achieve mass production.