Pasteurizer Sterilization Machine For Egg Liquid Processing Plant With Automatic PLC

Pasteurizer Sterilization Machine for Egg Liquid Processing Plant with Automatic PLC

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Overview of Pasteurizer Sterilization Machine in fully automatic PLC egg liquid processing plant
Pasteurizer Sterilization Machine designed specifically for egg processing plants ensure effective elimination of pathogens while maintaining the quality and nutritional integrity of the egg liquid. The system is automated via PLC (Programmable Logic Controller) to provide precise control and efficiency.

The key components
Egg handling and separation units:

If desired, eggs can be automatically cracked and yolks and whites separated.
storage tank:

Store raw egg liquid (whole eggs, yolks or whites) before pasteurization.
PLC (Programmable Logic Controller):

Manage and automate the entire pasteurization process.
Control temperature, flow and time to ensure consistency and safety.
Plate Heat Exchanger (PHE):

Multiple sheets are used to facilitate heat transfer for pasteurization.
Effectively heats and cools egg liquid.
Pump and flow control:

The egg liquid flows through the system at a controlled rate.
Ensure even heating and cooling throughout.
Fixed tube:

Make sure the egg mixture remains at pasteurization temperature for the required time.
Cooling part:

Quickly cool pasteurized egg wash to prevent overcooking and maintain quality.
CIP (cleaning in place) system:

Automatically clean and disinfect Pasteurizer Sterilization Machine between batches.

Pasteurizer Sterilization Machine typical application

Pasteurizer Sterilization Machine Detailed process steps
Pre-Heating:

Use a plate heat exchanger to preheat the egg liquid.
Gradually increase the temperature to prevent protein denaturation and thermal shock.
Pasteurization:

The preheated egg liquid enters the pasteurization section.
Heat to a specific temperature (usually 60°C to 65°C) and for a specified time (usually 3-5 minutes).
PLC controls and monitors temperature and time to ensure effectiveness.
Keep:

The egg liquid is maintained at pasteurization temperature in an insulated tube.
Ensure that all parts of the liquid maintain the target temperature for the time required to kill the pathogen.
cool down:

The pasteurized egg liquid is rapidly cooled in the cooling section of the plate heat exchanger.
Cool to around 4°C to prevent further cooking and preserve quality.
Post-pasteurization treatment:

Transfer the cooled, pasteurized egg mixture to a sterilized holding tank.
Keep refrigerated until ready for packaging or further processing.
box:

Pasteurized egg wash is available in a variety of packaging formats, such as cartons, bottles or bulk containers.
Ensuring products remain safe and fresh for consumers.
CIP (cleaning in place):

CIP systems clean and disinfect Pasteurizer Sterilization Machine between batches.
Ensure hygiene and prevent cross-contamination.

Advantages of Pasteurizer Sterilization Machine
Accuracy and consistency:

PLC ensures precise control of temperature, time and flow, minimizing human error and variability.
efficiency:

Automating operations increases throughput and reduces labor costs.
Safety:

Precise Pasteurizer Sterilization Machine effectively kills pathogens, making egg liquids safe for consumption.
Quality retention:

Rapid cooling after pasteurization helps preserve the nutritional value and sensory properties of the egg liquid.

Pasteurizer Sterilization Machine Application areas
Food manufacturing industry:

Essential for products such as mayonnaise, dressings, baked goods and prepared foods.
Catering and catering services:

Provides safe, pasteurized liquid eggs for large-scale food preparation.
Retail and consumer goods:

Packaging Pasteurized Liquid Eggs

The PLC-controlled plate Pasteurizer Sterilization Machine is used to ensure efficient, safe and high-quality pasteurized egg products.