inner-wire-core-manufacturing
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Detailed Product Description
Precision Manufacturing Capabilities for Inner Wire Core SystemsProducing a high-performance inner wire core isn’t just about
material — it’s about how it's made. At Phidix, our manufacturing system follows IATF 16949 standards,
ensuring every meter of cable meets exacting standards for
mechanical control systems in automotive, rail, agricultural, and
industrial applications. This page showcases how our capabilities go beyond basic production
— they represent our commitment to safety, consistency, and motion
accuracy. IATF 16949: The Backbone of Our Quality SystemWe are proud to operate under the IATF 16949 automotive quality
system, which enables: • Full process traceability (from raw material to finished
coil) • Statistical quality control on tensile and diameter
tolerances • Lot-based documentation and inspection data • Zero-defect tracking system with long-term recall integrity Whether you're sourcing cores for high-volume motorcycles or
one-off control prototypes, our process ensures repeatable
performance and guaranteed quality. Core Manufacturing Process Overview
Quality Control Measures
All tests are logged in digital QC reports per batch. Customization CapabilitiesWe offer full customization to match specific system needs: • Strand configuration: 1x7 / 1x19 / 7x7 / 7x19 / solid • Length precision: cut-to-length tolerance ±0.5mm • Surface finish: raw, PTFE-coated, Zine-coated, polymer
sheath • Packaging: coil, reel, or section-based box delivery OEM clients may also request serialized laser-marking or batch trace codes. End-to-End Integration with Control AssembliesOur inner wire cores are engineered to fit seamlessly into: • Push-pull cables • Remote throttle/choke cables • Damper and vent control assemblies • Multi-cable actuator modules If you are integrating inner wire cores into high-stress,
high-frequency systems, we can also supply matched outer conduit,
end fittings, and termination services under the same IATF quality
scope. Matched inner and outer cable assembly sample manufactured by Phidix Expert ValidationOur process is based on guidelines outlined in: • Cablecraft Motion Control Design Guide – for stranding geometry, tensile stability • CMA Safety Restraint Guide – for fatigue control and permanent elongation management These ensure your control system will not only work—but last. Related Technical Pages• Inner Wire Core Selection Guide • Failure Mode & Preventive Design Get Engineering SupportNeed a build-to-print inner core solution? Share your drawings or specs and our engineering team will provide feasibility feedback, samples, and full DFM recommendations within 48 hours. |
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| Product Tags: Inner Wire Core Inner Wire Core Manufacturer |
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