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IATF16949 Protective Auto Parts ED Painting Corrosion Resistance

IATF16949 Protective Auto Parts ED Painting Corrosion Resistance

Brand Name HAOLISEN
Model Number HL-1607LB/HLS-1701A
Certification IATF16949 , ISO9001
Place of Origin Shanghai China (Mainland)
Minimum Order Quantity Negotiation
Price Negotiation
Supply Ability 200 Tons Per Day
Delivery Time 30-60 Days
Packaging Details 50kg、60 kg、200kg、1000kg packaging barrels
Application field Car seats
Performance Good corrosion resistance
Cooperation case FAWAY AUTOMOBILE,SAIC
main ingredients carbon black, kaolin; antirust pigment
Detailed Product Description

Passenger cars and commercial vehicles seat Black electrophoresis paint

 

Product Introduction:

 

 HL-1607LB/HLS-1701A Black Cationic Epoxy Electrocoat for auto is a new generation electrophoretic coating researched and developed by HLS Paint (Shanghai) Co., Ltd.

 

It represents modern technology of cathodic electrophoretic coating that is environment-friendly with high property and low cost. Such coating does not contain heavy metal like lead, tin, cadmium and mercury etc. It is a two-component, water-dispersed resin,meanwhile, it took in features of previous products, and can adapt galvanized steel sheet perfectly, almost can be applied to foundation coating of all metal,

 

such as: cold and hot rolled steel sheet, galvanized steel sheet, aluminum products and stainless steel sheet etc.

 

This product features shown below:

 

The appearance of the coating is flat, delicate, smooth, uniform high gloss. 

 

Good stability of bath can adaptable for a longer updating cycle. 

 

The bath has strong anti-shrinkage and anti-pollution ability. 

 

Strong anti-corrosion properties, good salt spray resistance workpiece edge.

Coating fullness of good, better substrate hiding . 

 

 

The main component Matrix resin:

 

polyurethane modified epoxy resin

 

Curing agent: totally enclosed multi-isocyanates

 

Neutralizing agent: organic acid

 

Solvent: alcohol ether

 

Additives: surface active agent, prevent shrinkage cavity agent

 

Pigment: Titanium pigment, carbon black, kaolin, antirust pigment

 

Product quality data:

 

ProjectTechnical dataTest standard
Resin
(HL-1607 LB)
Black Paste (HLS-1701A)
Appearance——Milky white liquidBlack viscous liquid,no agglomerationVisual
pH25℃6.0±1.0——GB/T 9724
Conductivity25℃, μs/cm1400±600——HG/T 3334
Storage stability
No stratified state, and there were no obvious difference compared to before storage
In 5-35 ℃ temperature 6 months

 

Note: pH, conductivity measurement in the resin/pure water = 1:1 dilution

 

Filling tank proportion and method:

 

⑴ Bath preparation

Ratio:

Resin                               800.00-1200.00

Paste                                             200.00

DI water                                       2000.00


Total                                            3400.00

⑵ Ripening conditions

Sample quantity: 3000~3400g
Container: 5L (Diameter 16cm)

Tank temperature:28-30 ℃

Time: 24~48Hr

Mixed conditions: impeller diameter 8cm (speed 200rpm)


(3) Coating conditions

Experimental panel: phosphated cold-rolled steel plate

Tank temperature: 28-35℃

Pole ratio: A/C = 1/2 ~ 1/4

Distance of electrodes: 15cm

ED time: For full immersing 1-3 minutes ( 20 seconds soft start)

Baking conditions:(175-185)℃×(20-30)min (Keeping temperature of parts coated)


 

Bath on site management project:

 

Good bath data and coating quality, from the strict parameters management and maintenance of equipment, production line according to its own reality time situation, can have different management project and specifications, recommend the construction parameters see the table below for reference:

 

ClassificationProjectControl DataTesting frequency
New bathAnolyte
Electrophoresis tankRatio1:(4-6)-- 
Ripening time24-48-- 
Solid ( 120 ℃ /1h ,% )14±4--once a day
PH5.8-6.42.0-3.5once a day
Conductivity ( μs/cm )1200±4002000±1000once a day
P/B0.08-0.15once a week
L panelSmooth horizontal plane and vertical plane without obvious differencesonce a week
Solvent content (%)0.5-1.8once a week
Liquid level Fall head (cm )10-15once a day
ED voltage( V )0-300once a day
Break voltage ( V )≥320once a week
Bath temperature ( ℃ )38-35once a day
ED time( S )60-180once a day
UF - 1 TankSolid content (%)≤2.0once a day
UF - 2 TankSolid content (%)≤0.8once a day
Baking furnaceProvisions furnace temperature( ℃ )180-190once a day
Curing conditionsDrying temperature
(175-185)℃×(20-30)min (With content holding time)
once a day


Product film performance:

 

ProjectIndicatorTest standard
AppearanceNormal / abnormalNormalOcular estimate
Hardness2HGB/T 6739
Cup drawingmm ,≥6GB/T 9753
AdhesionLevel0GB/T 9286
Flexibilitymm1GB/T 1731
Impactkg·cm50GB/T 1732
Gloss6050-80GB/T 9754
Water resistanceh,(23±2)℃,≥240GB/T 1733
Acid resistanceh,(50g/L H2SO4),≥72GB/T 9274
Alkali resistanceh,(50g/L NaOH),≥72GB/T 9274
*Salt spray resistanc​eh,(film thickness ≥ 20μm) ,≥1000GB/T 1771

* Note: The substrate use the Bonder standard phosphating steel panel, crossed out unidirectional expansion eclipse ≤ 2mm.

 

Construction equipment:

 

Cathodic electrophoretic coating construction in the electrophoresis tank, so need to have the following equipment: 

Electrophoresis tank 

Circulation devices (including filter, fill the paint device) 

DI water equipment 

DC power supply and the power supply unit 

Anode box (tube) and circulation device 

Ultrafiltration device 

Cleaning devices 

Heat exchanging equipment 

Curing device
 

Storage, packaging and transportation:

 

This product is a water-borne industrial coatings, non-hazardous, non-inflammable and explosive products; transportation to prevent direct sunlight, avoid freezing (>5℃ ); Packaging for 50/60/200L Plastic barrel; in the transport and storage of drums should be maintained clean, avoid charging the dirt brought in on drums during filling tank, again checked and confirmed that the quality of products, including paste resin, emulsions and additives should be indoor storage, good ventilation, dry, protect against freezing and overheating, the storage temperature should be controlled at 5~35℃, products from the date of production, over shelf, experimentation is required to determine whether can continue to use.

Specification statement:

 

This manual contains information and recommendations are based on our current knowledge and experience, accurate to the date of publication so far. It cannot be used as a guarantee or commitment, in any case, responsibility for users to decide on the use of this product is intended availability. We remain in the process or new development within the scope of the right to change product specifications. Because we cannot control the construction conditions, hope through customers own experiments to determine satisfaction with the final results.

If you want to learn more about HLS coating products, please contact Sales Department of Shanghai HLS now

 

 

HLS's service objects​:

 

 

 

 

Product Tags: protective Auto Parts ED Painting   IATF16949 Auto Parts ED Painting   Car seats ED Painting  
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