FUJIHBC Calibration Glass IC AA7SA00
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Product Introduction
FUJI AA7SA00 – HBC Calibration Glass IC
Overview
The FUJI HBC Calibration Glass IC (AA7SA00) is a precision glass
reference standard used in head beam calibration (HBC) processes
for FUJI SMT placement systems. It functions as a critical
benchmark tool for the optical calibration and alignment of vision
systems, ensuring that the machine's camera and recognition
algorithms maintain high positional accuracy and repeatability.
This calibration glass simulates a component (IC package) with
etched fiducial marks or patterns, allowing the system to compare
its recognition accuracy against a known geometric reference.
Key Features
High-Precision Etched Patterns
The glass is embedded with micron-level reference marks used to
verify or correct machine vision calibration.
Optical Clarity and Stability
Made from high-purity optical glass, resistant to distortion,
scratches, and temperature changes.
Used in HBC Calibration Units
Specifically compatible with FUJI HBC units for nozzle and head
alignment tasks.
Reusable and Durable
Designed for repeated use without degradation of calibration
quality.
Technical Specifications
| Parameter | Description |
| Part Number | AA7SA00 |
| Component Name | HBC Calibration Glass IC |
| Material | Optical-grade glass |
| Pattern Type | Etched IC-like fiducial marks |
| Use Case | Head Beam Calibration (HBC), vision alignment, optical calibration |
| Compatibility | FUJI NXT, AIMEX, and compatible placement platforms with HBC |
Applications
Calibration of optical recognition systems (camera offset,
distortion, focus).
Alignment of placement head movement and recognition accuracy.
Verification of XY, Theta coordinate mapping between cameras and
mechanical axes.
Used in FUJI’s HBC (Head Beam Calibration) system.
Handling and Maintenance Tips
Handle only with gloves or anti-static tweezers to avoid
contamination.
Clean with optical-grade cloth and alcohol if smudges or dust are
present.
Store in original protective case to avoid scratches or chipping.
Inspect regularly to ensure reference marks are intact and visible.
Related Accessories for FUJI AA7SA00 – HBC Calibration Glass IC
| Accessory Name (EN) | Description |
| HBC Unit Base Holder | Precision fixture that secures the AA7SA00 calibration glass during
HBC procedures. |
| HBC Camera Unit | Vision module used to capture and compare calibration marks on the
glass IC. |
| X/Y Calibration Table | Motorized or manual stage used to align and position the
calibration glass precisely. |
| Nozzle Calibration Board | A secondary board used to align and verify nozzle tip positions
relative to vision system. |
| Theta Axis Reference Plate | Provides reference for angular (胃) calibration during head
alignment. |
| Cleaning Swabs / Optical Cloth | For gentle cleaning of the glass surface to maintain clarity and
accuracy. |
| Protective Storage Case | Anti-static, shock-resistant box for storing the calibration glass
safely when not in use. |
| Calibration Software Module | Embedded in FUJI NXT/AIMEX system for executing HBC routines using
AA7SA00. |
| Lighting System (Backlight Unit) | Provides consistent illumination for enhanced contrast of etched
marks during vision inspection. |
| Anti-static Tweezers or Suction Tool | For safe, clean handling of the glass without fingerprints or
static damage. |
These accessories together ensure precise, repeatable, and safe
execution of vision system calibration and head alignment processes
using the AA7SA00 calibration glass IC.
Related Part Numbers for FUJI AA7SA00 – HBC Calibration Glass IC
| Component Name (EN) | FUJI Part Number | Description |
| HBC Calibration Glass IC | AA7SA00 | Main calibration glass with etched fiducials |
| HBC Calibration Base Plate (Glass Holder) | AA7SB00 (example) | Precision fixture that holds the AA7SA00 glass |
| HBC Vision Camera Assembly | AA1JZ00 (example) | Optical unit that reads patterns during calibration |
| Theta Calibration Glass / Plate | AA7SC00 (example) | Used for angular (胃) head calibration |
| Nozzle Tip Calibration Board | AA7SD00 (example) | Reference board for verifying nozzle alignment |
| X/Y Axis Movement Base | AA1ZP00 (example) | Fixture used to adjust and calibrate X/Y axis accuracy |
| Optical Cleaning Cloth Kit | AA7CL00 (example) | Maintenance kit for cleaning calibration glass safely |
| Storage Box for Calibration Glass | AA7BX00 (example) | Protective case for AA7SA00 glass |
| Backlight Module for HBC Calibration | AA7BL00 (example) | LED light unit used to illuminate etched patterns |
| Calibration Software Key (if separate) | AA7SW00 (example) | Software license for HBC calibration routine |
Note: Items marked as (example) are representative part numbers
based on typical FUJI calibration setups. Exact numbers may vary by
machine model (e.g., NXT II, NXT III, AIMEX) and should be verified
in your FUJI parts catalog or through an authorized supplier.
FAQ Guide — FUJI AA7SA00 HBC Calibration Glass IC
1. What is FUJI AA7SA00?
Answer:
The AA7SA00 is a calibration glass IC used in FUJI’s Head Beam
Calibration (HBC) system. It provides a precise visual reference
for calibrating and verifying the accuracy of the camera systems,
nozzle alignment, and head positioning in SMT placement machines.
2. What is the function of the calibration glass?
Answer:
Acts as a standard reference pattern for calibrating the vision
recognition system.
Ensures X, Y, and θ-axis (rotation) alignment between the nozzle
and camera systems.
Helps identify and correct camera distortion, offset, and head
movement deviation.
Used during routine machine maintenance or after mechanical
replacement of parts.
3. Which machines or systems use AA7SA00?
Answer:
FUJI NXT II, NXT III, AIMEX, and other models equipped with the HBC
(Head Beam Calibration) unit.
Compatible with machines requiring high-precision vision and head
calibration procedures.
4. What does the calibration glass look like?
Answer:
It is a small rectangular optical glass with micron-level etched
fiducial patterns that resemble IC package outlines, grids, or
crosshairs. These patterns are read by the vision system during
calibration.
5. How is the AA7SA00 calibration glass used?
Answer:
Inserted into the HBC glass holder or base fixture.
The machine’s vision system captures and compares the position of
etched marks.
Deviations are used to auto-correct internal mapping between
nozzle, camera, and placement coordinates.
6. What are the signs that it needs replacement?
Answer:
Scratches, smudges, or chips on the etched surface.
Faded or unclear fiducial marks affecting calibration accuracy.
Visual inspection reveals cracks, residue, or contamination.
Repeated calibration errors with no other mechanical fault.
7. How to clean and maintain the calibration glass?
Answer:
Use anti-static gloves or plastic tweezers to avoid fingerprints
and ESD.
Clean gently with optical-grade alcohol and lint-free cloth or
swabs.
Store in its original anti-static case to prevent scratches or
breakage.
8. What accessories are used with AA7SA00?
| Component Name | Part Number | Description |
| Calibration Glass IC | AA7SA00 | Main calibration unit |
| Glass Holder Base | AA7SB00 (example) | Mounting fixture for the glass |
| HBC Vision Camera Unit | AA1JZ00 (example) | Captures etched marks for analysis |
| Theta Calibration Plate | AA7SC00 (example) | Used for angular alignment verification |
| Cleaning Kit | AA7CL00 (example) | Optical-safe cleaning toolset |
| Calibration Glass Storage Box | AA7BX00 (example) | Anti-static case for safe handling |
| Backlight Module | AA7BL00 (example) | Enhances visibility of etched features |
| Calibration Software Module | AA7SW00 (example) | Executes calibration routines |
9. How often should the calibration glass be used?
Answer:
During machine installation or relocation
After replacing the camera, head, or nozzle
As part of preventive maintenance (monthly or quarterly)
When camera or placement accuracy becomes unstable
10. Where to purchase AA7SA00?
Answer:
From FUJI official distributors or certified SMT suppliers.
Be sure to request original part number: AA7SA00 for guaranteed
compatibility and precision.
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