Industrial chemical and detergent packaging presents unique
challenges that demand a blow molding machine built for durability
and chemical resistance. The MEPER 80FDE-4S(100) meets these
requirements with its robust 8.6-ton machine construction, 120kN
clamping force, and purpose-configured 4-cavity extrusion system
for 500ml PE industrial container production. The machine's 75mm
screw extruder delivering 85kg/h plasticizing capacity processes
specially formulated high-density PE grades engineered for chemical
resistance against detergents, cleaning agents, automotive fluids,
and industrial solvents. With a solid 3.82 x 4 x 2.5 meter
footprint providing operational stability and 15-zone precision die
head heating (16.5kW) maintaining consistent melt quality, the
80FDE-4S produces industrial bottles with the uniform wall
thickness and stress-crack resistance essential for containing
aggressive chemical formulations. The 120kN clamping system with
540mm toggle stroke and 480x500mm mold accommodation supports
production of bottles with integrated handles, tamper-evident neck
finishes, and child-resistant closure geometries commonly specified
for industrial and household chemical products.
Key Features- Chemical-Resistant Material Processing: The 75mm screw with 24:1 L/D and 3-zone heating (15.3kW) handles
high-density PE formulations engineered for chemical compatibility,
processing materials at the elevated temperatures required for
complete plastication of chemically resistant resin grades.
- Heavy-Duty 8.6-Ton Machine Construction: The substantial machine weight provides the vibration damping and
structural rigidity needed for consistent bottle production with
thicker wall specifications typical of industrial chemical
containers, where container integrity is a safety-critical
requirement.
- 120kN Industrial-Grade Clamping: The hydraulic clamping system maintains precise mold closure under
the higher injection pressures required for chemically resistant PE
grades, ensuring consistent bottle dimensions and parting line
integrity cycle after cycle.
- Stress-Crack Resistant Bottle Production: The 15-zone die head thermal control (16.5kW) enables the precise
parison temperature management critical for producing bottles with
uniform crystallinity, a key factor in environmental stress crack
resistance (ESCR) performance.
- Integrated Handle Formation: The 480x500mm mold area with 540mm toggle stroke supports molds
with integrated handle features, a common requirement for
detergent, bleach, and industrial chemical bottles that must be
safely handled by end users.
- Child-Resistant Closure Compatibility: The 35mm maximum mouth mold diameter accommodates a range of
safety closure systems specified by regulations for household
chemical products, including push-and-turn caps and
squeeze-and-turn designs.
- Chemical Industry Compliance Support: Machine construction materials, lubrication systems, and surface
treatments are selected for compatibility with production
environments where chemical-resistant bottle manufacturing requires
documented process control and material traceability.
Technical Specifications| Parameter | Specification |
|---|
| Material Compatibility | PE (Polyethylene, including HDPE chemical grades) |
| Maximum Container Capacity | 500ML |
| Number of Die / Cavities | 4 Sets |
| Machine Dimension (LxWxH) | 3.82 x 4 x 2.5 m |
| Total Machine Weight | 8.6 Tons |
| Clamping Force | 120 kN |
| Platen Opening Range | 240 - 600 mm |
| Toggle Stroke | 540 mm |
| Maximum Mold Size (WxH) | 480 x 500 mm |
| Screw Diameter | 75 mm |
| Screw L/D Ratio | 24:1 |
| Plasticizing Capacity (HDPE) | 85 Kg/h |
| Screw Heating Zones / Power | 3 Zones / 15.3 kW |
| Extruder Motor Power | 22 kW |
| Fan Cooling Power | 0.14 kW |
| Die Head Heating Zones / Power | 15 Zones / 16.5 kW |
| Maximum Mouth Mold Diameter | 35 mm |
| Total Machine Power | 72 kW |
| Oil Pump Motor Power | 15 kW |
| Operating Air Pressure | 0.6 - 0.8 MPa |
| Compressed Air Consumption | 1.5 m³/min |
| Cooling Water Consumption | 0.4 m³/min |
ApplicationsThe 80FDE-4S(100) serves the industrial chemical and household
product packaging sector with robust container production
capability. Laundry detergent and fabric softener manufacturers
utilize the machine for producing 500ml bottles with drip-free pour
spouts and measuring cap compatibility. Household cleaning product
companies producing multi-surface cleaners, bathroom sprays, and
kitchen degreasers rely on the machine's consistent bottle output
for trigger-sprayer-compatible neck finishes. Automotive care
product manufacturers of engine degreasers, windshield washer
fluid, and car wash concentrate benefit from the chemical-resistant
HDPE bottle production and integrated handle mold capability.
Industrial and institutional cleaning product suppliers serving the
janitorial and sanitation market depend on the machine for durable,
chemically compatible concentrate bottles. Agricultural chemical
packaging operations producing containers for pesticides,
herbicides, and fertilizers within the 500ml size range leverage
the machine's robust construction and process control for
safety-critical packaging applications.
Packaging and Quality AssurancePre-shipment validation for each 80FDE-4S(100) includes extended
production testing using chemically resistant HDPE grades, bottle
wall thickness distribution analysis with emphasis on ESCR-critical
areas, drop impact testing on production samples, and comprehensive
machine system diagnostics under heavy-duty processing conditions.
Export packaging is engineered for the 8.6-ton machine weight using
ISPM-15 certified reinforced wooden pallets, heavy-gauge VCI
anti-corrosion film on all exposed surfaces, high-density
closed-cell foam protection at machined surfaces and electrical
enclosures, and bolt-on steel shipping brackets for transportation
stability and container loading. Delivered with each machine:
comprehensive spare parts kit including heavy-duty screw and barrel
wear components, chemical-resistant seal kit for hydraulic and
pneumatic systems, industrial-grade tool kit, and detailed
English-language technical documentation with material processing
guidelines for chemically resistant PE grades. CE and ISO9001:2008
certificates provided. Standard 12-month warranty with priority
support for industrial packaging operations; on-site installation
with chemical bottle production process optimization service
available.