The MEPER MP100FD is an industrial-grade extrusion blow molding
machine engineered around a 100mm diameter screw extruder achieving
180kg/h plasticizing capacity for HDPE. With 200kN hydraulic
clamping force, 750mm plate stroke, and 700x420mm maximum mold
dimensions, this double-station machine handles large-format blow
molding applications from 5ml to 100-liter product volumes. The
14-zone precision die head with 30kW total heating power, combined
with 4-zone barrel heating at 17.4kW, provides the comprehensive
thermal management essential for consistent parison formation
across a wide range of materials including PE, PP, PVC, PA, PC, PS,
and EVA. Built on a robust 17.4-ton machine base and powered by a
55kW extruder motor with 30kW hydraulic pump, the MP100FD delivers
the production capability that demanding industrial blow molding
operations require. The computer-controlled system with 40-mold
program memory, double-proportional hydraulic control, and
automated fault detection ensures reliable operation across
continuous production cycles.
Key Features- Large Toy Manufacturing Specialization: The 700x420mm mold capacity and 200kN clamping system support
production of large blow-molded toys including ride-on vehicles,
playhouses, sandboxes, and outdoor playground components.
- Smooth Surface Finish Capability: 14-zone precision die head control ensures parison formation with
the surface quality needed for consumer toy products, eliminating
flow lines and surface defects on large molded parts.
- Multi-Color Material Processing: The 100mm extruder with 4-zone heating processes pigmented PE and
PP compounds for colorful toy production without color streaking or
inconsistent dispersion across large surface areas.
- Double-Layer Blow Capability: The combined extrusion system supports view strip and double-layer
configurations, enabling production of toys with transparent
windows or soft-touch outer layers for premium children's products.
- Safety-Compliant Production Environment: Electric and mechanical safety door interlocks with dual-redundant
protection ensure compliance with toy manufacturing safety
requirements and operator protection during large-part handling.
- Rapid Product Development Support: 40-mold program memory and quick-change mold positioning system
enable toy manufacturers to switch between different product SKUs
efficiently, supporting seasonal production planning.
- EVA and Soft Material Processing: The extruder configuration handles EVA and flexible PE
formulations used in soft toys, foam-like products, and
impact-absorbing playground equipment within the 5ml-100L size
range.
Technical Specifications| Parameter | Specification |
|---|
| Applicable Materials | PE, PP, PVC, PA, PC, PS, EVA |
| Product Volume Range | 5ml - 100L |
| Machine Dimension (LxWxH) | 3.5 x 5.6 x 2.65 m |
| Total Machine Weight | 17.4 Tons |
| Clamping Force | 200 kN |
| Platen Opening Range | 240 - 640 mm |
| Plate Stroke | 750 mm |
| Maximum Mold Size (WxH) | 700 x 420 mm |
| Screw Diameter | 100 mm |
| Screw L/D Ratio | 26:1 |
| Plasticizing Capacity (HDPE) | 180 Kg/h |
| Screw Heating Zones / Power | 4 Zones / 17.4 kW |
| Extruder Motor Power | 55 kW |
| Screw Fan Power | 0.56 kW |
| Die Head Heating Zones / Power | 14 Zones / 30 kW |
| Total Machine Power | 120 kW |
| Oil Pump Motor Power | 30 kW |
| Operating Air Pressure | 0.6 - 1.0 MPa |
| Compressed Air Consumption | 1.2 m³/min |
| Cooling Water Consumption | 1000 L/min |
ApplicationsThe MP100FD provides toy and recreational product manufacturers
with capability for producing large blow-molded components. Ride-on
toy vehicle manufacturers produce body shells for pedal cars,
electric ride-ons, and push-along toys using impact-resistant PE
formulations with UV-stabilized coloring. Outdoor playground
equipment producers utilize the machine for slides, climbing
structures, and playhouse components requiring weather resistance
and structural durability. Sand and water play table manufacturers
benefit from the smooth surface finish capability for
consumer-facing toy products. Large building block and construction
toy producers leverage the double-layer capability for products
with colored outer layers and structural inner cores. Seasonal
decoration manufacturers producing large hollow Easter eggs,
Halloween decorations, and Christmas yard displays utilize the
machine's rapid mold change capability for diverse product catalog
management.
Packaging and Quality AssuranceEach MP100FD undergoes comprehensive factory acceptance testing
including 48-hour continuous operation validation, parison weight
consistency analysis, hydraulic system pressure retention testing,
and complete thermal system calibration across all 18 heating
zones. Export packaging utilizes ISPM-15 certified heavy-duty
wooden pallets rated for the 17.4-ton machine weight, multi-layer
VCI anti-corrosion protective film, high-density closed-cell foam
impact protection at critical components, and bolt-on steel
shipping brackets for container transport stability. Delivered
accessories include complete maintenance toolkit, spare heating
bands for all zones, hydraulic and pneumatic seal replacement kit,
and comprehensive English-language technical documentation with
electrical schematics, PLC parameter settings, and preventive
maintenance schedule. CE and ISO9001:2008 certification documents
provided. Standard 12-month warranty with remote technical support;
extended warranty and on-site installation with operator training
packages available worldwide.