Horizontal Vacuum Debinding Sintering Furnace With Periodic Heating Structure

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Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd

City: zhuzhou

Province/State:hunan

Country/Region:china

Tel:86--16673365810

Contact Person:
Ms.Shirley View Contact Details

Horizontal Vacuum Debinding Sintering Furnace With Periodic Heating Structure

Brand Name	Ruideer
Model Number	3003001100
Certification	CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
Place of Origin	China
Minimum Order Quantity	1 set
Price	Negotiable
Payment Terms	L/C, T/T
Supply Ability	7 sets/month
Delivery Time	90-100 work days
Packaging Details	Exempted from inspection wooden case
Service life	20 years
Operating times	300 times/year
Heating power	152KVA
Painting	black,white,gray,blue,green
After sales	Engineer can be dispached to foreign country to finish the installation and commissioning work
Warranty period	12 months

Detailed Product Description

300*300*1100 vacuum & debinding sintering furnace with single chamber,double door horizontal,periodic heating structure

Equipment system:
It mainly includes control system, heating system, positive and negative pressure dewaxing system, vacuum system, pressure sintering system, cooling water system, rapid cooling system, safety system and auxiliary system.

Design standards:
The vacuum debinding integrated sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.

General equipment requirements:
Mainly application to MIM injection molding stainless steel materials, hard composite materials, ceramic materials, wear-resistant materials, Ar, H2 carrier gas degreasing, vacuum sintering, partial pressure sintering (static, dynamic), vacuum cooling, rapid cooling and other processes.It can meets the strict requirement of uniformity of furnace temperature and atmosphere in sintering process of product.The furnace structure design is advanced and reasonable, easy to use operation and maintenance.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to the long-term, stable, reliable batch production requirements.At the same time, the equipment meets the national requirements for energy conservation and environmental protection.

Technical parameters of equipment:

Service life of furnace shell	20 years
Furnace shell working time	6000(furnace/time)
(LWH) Available working zone size	1100mm×300mm×300mm
Max.loading weight	200kg(The load depends on the type of product)
Working temperature	1500℃(maximum working temperature)
Working temperature	1400℃(average working temperature )
Pumping speed	The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa (After drying the furnace,under the empty furnace, clean and cold state)
Leakage rate	≤3Pa/h (Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state)
Cooling time	Loading 250kg product,the cooling time of cooling temperature from 1400℃ to 100℃ just cost less or equal 7 hours.
Cooling speed	The inner furnace is equipped with rapid cooling fan and cooling water realize rapid cooling.
Heating rod material	Graphite
Temperature control mode	PID adjustment mode
Rated power	About 152KVA
Wax collection rate	≥98%(10kg paraffin refined wax ,Ar negative pressure dewaxing ,three averages at most.
Uninterrupted power supply guarantee time	It can power the indicator lights and control the furnace when the power goes out,the time is more than or equal 60 minutes.

After sales:

1. Installation, Commissioning and Acceptance

We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.

The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.

2. Training

When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)

3. Warranty period

The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.

Product Tags: Horizontal Debinding Sintering Furnace Periodic Heating Debinding Sintering Furnace Periodic Heating Debinding And Sintering Furnace

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