Custom End Mills Customized CNC Tools Welding Brazed Milling Cutter
for Metal WorkingBrazed tools are commonly used in metal cutting applications due to
their durability and effectiveness. They are made by brazing a
carbide cutting insert onto a steel shank, creating a strong bond
between the two materials. This construction provides several
advantages for metal cutting operations. Hardness and Wear Resistance: Carbide inserts used in brazed tools
are extremely hard and have excellent wear resistance. They can
withstand high cutting speeds and maintain their sharp cutting
edges for extended periods, resulting in longer tool life. Heat Resistance: Brazed tools can withstand high temperatures
generated during metal cutting. Carbide inserts have a high melting
point, allowing them to retain their hardness and cutting
performance even at elevated temperatures. Cutting Performance: The sharp cutting edges of brazed tools
provide excellent cutting performance, allowing for efficient
material removal and improved productivity. They can achieve high
cutting speeds and produce accurate and consistent results. Versatility: Brazed tools are suitable for a wide range of metal
cutting applications, including turning, milling, drilling, and
threading. They can be used with various metals, such as steel,
stainless steel, cast iron, aluminum, and other non-ferrous
materials. Cost-Effectiveness: While brazed tools may have a higher initial
cost compared to some other cutting tools, their longer tool life
and superior performance often result in lower overall tooling
costs. The extended lifespan reduces the need for frequent tool
changes, leading to increased productivity and cost savings. Ease of Use: Brazed tools are typically available in standardized
shapes and sizes, making them easy to select and use. They can be
easily replaced when worn out without the need for complex
regrinding or reconditioning processes.
It's worth noting that while brazed tools offer many advantages,
they may not be suitable for all metal cutting applications. For
specialized or high-precision cutting operations, other tooling
options such as indexable carbide inserts, solid carbide tools, or
coated tools may be preferred. It's always important to consider
the specific requirements of the metal cutting task and consult
with tooling experts to determine the most suitable tooling
solution. |
