75mm Overall Length Roughing End Mill With Long Flute Length And TiAlN Coating
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Product Description:Carbide roughing end mills are specialized cutters designed to quickly remove material. They are made from solid carbide, a hard and durable material which can withstand high cutting speeds and temperatures. In order to increase tool life, some end mills have a specialized coating applied to the cutting edges, such as TiAlN and TiCN. The geometry of a carbide roughing end mill is optimized for aggressive material removal. They usually have a coarse pitch, large helix angle, and multiple flutes. The additional flutes increase the tool's cutting edge density, enabling it to remove material more rapidly. By minimizing chip clogging and reducing cutting forces, carbide roughing end mills can achieve a high metal removal rate and dramatically reduce machining time. Applications:Key Considerations for Carbide Roughing End Mills When selecting a carbide roughing end mill for die and mold making applications, there are several important factors to consider. Here are some key considerations: Material Compatibility Die and mold making often involves working with a wide range of materials, including steels, aluminum, copper alloys, and various exotic materials. It's crucial to choose a carbide roughing end mill that is specifically designed for machining the materials commonly used in your die and mold making processes. Consider the tool's coating, geometry, and cutting parameters to ensure optimal performance and tool life for the materials you work with. Tool Coating The choice of tool coating can significantly impact the performance and tool life of a carbide roughing end mill. Different coatings, such as TiAlN, TiCN, and TiAIN, offer varying levels of hardness, heat resistance, and lubricity. Select a coating that is suitable for the materials being machined, as well as the cutting conditions and desired surface finish. Geometry and Flute Count The geometry and flute count of the carbide roughing end mill play a crucial role in efficient material removal and chip evacuation. Consider factors such as helix angle, rake angle, flute count, and chip breaker design. Optimal geometry and flute count will depend on the materials being machined, the machine's capabilities, and the desired balance between material removal rate and surface finish. Rigidity and Stability Die and mold making often involves machining complex and intricate shapes with tight tolerances. It's essential to select a carbide roughing end mill that offers rigidity and stability during machining operations. Look for tools with a solid and robust design that can withstand the cutting forces and vibrations encountered during roughing operations. Cutting Parameters Consider the recommended cutting parameters provided by the tool manufacturer. These parameters include spindle speed, feed rate, and depth of cut. Following the recommended cutting parameters will help achieve optimal tool life, surface finish, and material removal rates. Tool Life and Cost Balancing tool life and cost is crucial in die and mold making, as these are often high-precision and high-value components. Evaluate the expected tool life of different carbide roughing end mills and consider the overall cost-effectiveness. While longer tool life is desirable, it's essential to find a balance between tool performance, cost, and the specific requirements of your die and mold making processes. Consult with Tooling Experts It's highly recommended to consult with tooling experts, such as tool manufacturers or experienced machinists, who have expertise in die and mold making. They can provide valuable insights and recommendations based on their knowledge of specific tool designs, coatings, and materials. Customization:Supal Roughing End Mill Brand Name: Supal Model Number: Roughing End Mill Place of Origin: Changzhou, Jiangsu, China Certification: ISO9001 Minimum Order Quantity: 5PCS Price: To be negotiated Packaging Details: 1PC/TUBE Delivery Time: 7-15DAYS Payment Terms: T/T Supply Ability: 1000000000PCS/MONTH Cutting Edge Angle: 45° Cutting Diameter: 12mm Product Name: Roughing End Mill Coating: TiAlN Material: Carbide Features:
Support and Services:Roughing End Mill provides technical support and service to ensure that customers get the best performance out of their products. Our experienced technical staff is available to assist with product selection, application support, and troubleshooting. We also offer repair and maintenance services to keep customers running smoothly. Finally, we have a full line of spare parts and consumables available to keep your Roughing End Mill in top condition. Packing and Shipping:Roughing End Mill Packaging and Shipping: The Roughing End Mill is packaged in a cardboard box with two layers of bubble wrap for extra protection. Markings on the box will include shipping details, a barcode, and a description of the product. The box will then be sealed and a shipping label will be attached. The package will be shipped via air freight or ground shipping depending on the customer’s preference. FAQ:
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