High Efficiency Low Pressure Die Casting Machine / LPDC Machine Compact Modular Design

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Xiamen DingZhu Intelligent Equipment Co.,Ltd

City: xiamen

Province/State:fujian

Country/Region:china

Tel:86-592-6262884

Contact Person:
Ms.Ivy Deng View Contact Details

High Efficiency Low Pressure Die Casting Machine / LPDC Machine Compact Modular Design

Minimum Order Quantity	1 set
Price	Negotiable
Payment Terms	L/C, T/T, Western Union
Supply Ability	10 sets/per month
Delivery Time	30 work days
Packaging Details	wood
Brand Name	DZ
Model Number	LPDC
Certification	CE ISO
Place of Origin	China(Mainland)
Warranty	1 Year
Conition	New
Dimension(LWH):	163 L
Foundry Machine	Jolt Molding Machine Casting Machine
Maximum Furnace Temperature	1250℃
Cooling Water Temperature	20±2℃

Detailed Product Description

High Efficiency LPDC Machine Compact Modular Design With Integrated Induction Melting

1. The pressure and speed during pouring can be adjusted, so it can be applied to all kinds of different castings (such as metal mold, sand mold, etc.), casting all kinds of alloys and castings of all sizes.

2. The bottom injection mold filling is adopted, the liquid metal mold filling is stable, no splash phenomenon, can avoid the gas involved and the erosion of the mold wall and core, improve the qualified rate of casting.

3. Casting crystallization under pressure, casting compact structure, clear outline, smooth surface, high mechanical properties, especially for large thin wall casting.

4. Metal utilization can be improved to 90~98% by eliminating feeding riser.

5. Low labor intensity, good working conditions, simple equipment, easy to achieve mechanization and automation.

6. Casting efficiency is very high.(85~95%) because there is no riser and runner, the gate is small, so the material cost and processing time can be greatly reduced.

7. Easy to form directional solidification, less internal defects.

8. Less involvement of gas and sundries.The pressure velocity can be changed and the liquid is filled by laminar flow.

9. Sand core can be used.

10. Easy to achieve automation, can be multi - Taiwan operation, multi - process operation.

11. It is not affected by the proficiency of the operator.

II: TECHNICAL PARAMETERS
1	BASIC EQUIPMENT	ONE MANIPULATOR	TWO MANIPULTORS
1.1	INDUCTION FORNACE
	CHANNEL INDUCTION FURNACE	3 INDUCTORS	3 INDUCTORS
	CAPACITY	1800 KG	1800KG
	MELTING CAPACITY	350 KG/H	520 KG/H
	POWER COSUMPTION	3*35 KW	2*80 KW
	POWER CONSUMTION @ TEMEPRATURE HOLDING 950℃	35KW	35KW
	Max.Temp. of Furnace	1250℃	1250℃
1.2	MANIPULATOR	1, LINEAR GUILDING	2, ROTARY
	Max. Speed of Manipulator(S)	20 meters/min.	35° / Sec.
1.3	HYDRAULIC AGGREGATE	SERVO MOTOR: 1* 7.5KW	SERVO MOTOR: 2*7.5KW
	OIL	Ethylene glycol
	CYLINDRES	Graphite: 631002 sets Rotary: 632151 set Lifting: 632501 set Die Closing: 503721 set Stroke: 32502 sets
	NOMINAL WORKING PRESSURE	8MPa
	HYDRAULIC OIL TEMPERATURE	≤52 ℃
1.4	WATER DISTRIBUTION UNIT
	Cooling water for furnace coils, graphite bath and hydraulic system
	PH value	7~8.5
	Water Pressure	3-5 bar
	Water temperature	20±2 ℃
	Water Flow	≥15L/Min ≤80L/Min
1.5	AIR PRESSURE UNIT
	Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc.
	Compressed air pressure	0.6Mpa
	Compressed air consumption	15㎥ /H

1.6	DRIVE UNIT
	SERVO MOTOR:	1* 7.5KW
1.7	FURNACE COVER
	1 RISER TUBE FLANGE
	2 PROTECTION TUBES FOR THERMOCOUPLES
	1 RISER TUBE
	1 CERAMIC SEALING
	1 CHARGING TUBE AND COVER FOR MANUALLY OPENING

1.8	GRAPHITE BATH	1	1
	Temperature controlled coating bath, SS316L material
1.9	GAS BURNER
	Gas burner mounted on the furnace cover for riser tube heating and pre-heating.
1.1	CONTROL AND POWER CABINET
	PLC CONTROL	Siemens S7/300
	HMI (TOUCH SCREEN)	1
	OUTER DIMENTIONS (LWH )	12005001800mm
1.12	REMOTE SYSTEM
	PC via Team Viewer and Internet connected
2	MAIN OPTIONS	ONE MANIPULATOR LD5540-D	TWO MANIPULTORS LD5540-S
2.1	PIECE REMOVAL UNIT
	Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly.	1	1
2.2	SHOT BLASTING DEVICE
	Copper powder blasting for dies cleaning;	1	1
2.3	FILTER AND SUCTION UNIT FOR CASTING VALVE
	For zinc oxid dust suction to cleaning furnace
2.4	CRANE WITH ELECTRIC HOIST	500 KG	500KG
2.5	PNEUMATIC OPENING OF THE CORE INSERTING WINDOW
	Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished.
3	ELECTRICAL OPTIONS	ONE MANIPULATOR LD5540-D	TWO MANIPULTORS LD5540-S

3.1	EMERGENCY POWER CONTACTOR	1
	With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit.
3.2	SPECIAL CABLES	10 M

4	DIE OPTIONS	ONE MANIPULATOR LD5540-D	TWO MANIPULTORS LD5540-S
4.1	DIE FLANGES
4.2	TEMPERATURE MEASURMENT OF THE DIES	PID control
4.3	TEMPERATURE MEASURMENT GRAPHITE BATH	PID control
4.4	PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH
4.5	Max. Die Dimensions	550*400mm
4.6	Max. Die Thickness	2-70mm
4.7	Max. Die Opening stroke	370mm
4.8	Max. Die Weight	200KG
4.9	Max. force of die closing	1500KG
4.1	Max. force of ejector	500KG
4.11	Max. die ejector stroke	50mm
5	HEATING GAS OPTIONS	ONE MANIPULATOR LD5540-D	TWO MANIPULTORS LD5540-S
5.1	Propane Pressure	0.5 bar
5.2	Propane flow	0.225 m3 / h
6	UTILITIES OPTIONS	ONE MANIPULATOR LD5540-D	TWO MANIPULTORS LD5540-S
6.1	Equipment Size: LWH	650060003400mm	700070003687mm
6.2	Total Weight	13T
6.3	Total Power	125KW	180KW
6.4	Operating Voltage	380V	380V

Click the link to view video:

https://www.youtube.com/watch?v=zmWTnfFq-mM

Product Tags: aluminium pressure die casting machine brass pressure die casting machine

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