Ⅰ,Equipment configuration and features: | Serial number | Name | Features | | 1 | Feeding system | 1. Screw pump: model: GF 50 -2, power: 3 KW, flow rate: 6 000 kg
/h; material contact part is 304. 2. The screw pump adopts the products of Anhui Junma Company, which
has been used in several sets of spray drying equipment, and the
effect is very good. 3. The feeding pipe adopts φ 89 mm stainless steel pipe. 4. The pump is equipped with a frequency converter to adjust the
speed. | | 2 | Atomization system | 1. High-speed centrifugal atomizer R-XH- 10 T type, equipped with
power: 45 KW, maximum speed: 1 1 500 rpm, maximum spray 10 000kg/h. 2. Equipped with a set of oil pump, the lubricating oil is cooled
by water in the storage tank, the oil storage tank is made of Q235,
and the water cooler is made of copper components. 3. Diameter of atomizing disc: Φ 210 mm. 4. Use 304 when the atomizer is in contact with the material. 5. The atomizer adopts frequency conversion speed regulation. | | 3 | Hot air system | - The filter adopts the initial effect, a layer of wire mesh
- Blower: Model: 4-72-8 C, Power: 30 KW , Speed : 1600 rpm , Air
Volume: 24982 ~ 432380 m3 / h, Pressure: 2303 ~ 1816 Pa , at the material contact point For
SUS304, with shock pad.
- The fan is controlled by a frequency converter, which is easy to
adjust. The fan adopts the products produced by the national
designated factory.
- Direct-fired natural gas hot blast stove: 4 million kcal, the
linear burner adopts domestic well-known brands, is used in
multiple sets of equipment, and runs stably and safely.
| | 4 | Drying tower | 1. Volute, hot air distributor: the top hot air inlet volute and
hot air distributor adjust the rotation angle of the airflow
according to different conditions, effectively divert the gas in
the tower, and prevent the material from sticking to the wall. The
atomizer mount is left in the middle. It is made of 3mm304
material, with heat preservation in the middle. 2. Drying tower: The inner diameter of the drying tower is 8.4
meters, the height of the straight cylinder is 8.54 meters, and the
total height of the inner tank of the drying tower is 15.6 meters .
It can withstand a negative pressure of 25 00Pa and will not be
damaged in the case of operating errors. The inner wall is a 304
polished mirror panel with a thickness of 3.0 mm , which is welded
by argon arc welding. The tower body is outsourced by a stainless
steel plate with a thickness of 1.2 mm, and the middle is a Q235
steel skeleton and aluminum silicate with a thickness of 100 mm for
thermal insulation. The top of the drying chamber is a stainless
steel checker plate with a thickness of 3mm. 3. The tower body is equipped with a tower door and an observation
hole, which is convenient for cleaning and observation in the
tower. The interface of the tower body and the elbow of the
pipeline are designed with arc butt joint to reduce the dead angle. 4. Normal operating temperature: the inlet air temperature of the
volute and the hot air distributor is 350 ℃ , and the exhaust air
temperature is 110 ℃ . Working pressure in the tower: -100~-1000Pa,
limit pressure in the tower: -2000Pa. 5. The straight section and cone of the drying tower are equipped
with an air hammer, which is designed by our company, with large
vibration and small gas consumption. | | 5 | Exhaust and dust removal system | 1. Exhaust duct: 304 stainless steel is used in contact with the
material . 2. The bag filter adopts mc - 570 type, there is a silo below, and
the lower port is equipped with a manual switch butterfly valve. 3. Silo: Φ 6 000mm. 4. Induced fan: Model: G4-73-10D, Power: 55KW, Speed: 1450 rpm ,
Air Volume: 31554~60533m 3 /h, Pressure: 3301~2194Pa , made of Q235, the bracket is equipped
with shock-absorbing pad, the fan It is controlled by frequency
converter, which is convenient for adjustment. The fan adopts the
products produced by the national designated factory . 7. Chimney pipe: material carbon steel . | | 6 | Electrical system | 1. The electrical control cabinet is made of carbon steel sprayed
with plastic. 2. The control system adopts manual button control, the main
parameters such as inlet temperature and outlet temperature are
displayed and adjusted on the screen, which is convenient for users
to use, and the inlet and outlet air pressure is displayed on the
electric cabinet. The electrical control mainly adopts Chint
electrical components, which can effectively ensure the
reliability, accuracy and safety of electrical operation. (provided
by the customer) 3. The atomizer and fan are controlled by frequency converter. |
Ⅱ,Equipment configuration list and spare parts: | Name | Specifications | Material | Quantity | Supplier | Remark |
Air intake system: | Blower | 4-72-8c | Object contact 304 | 1 set | Outsourcing | 30kw _ | | Fan inverter | Package | Assembly | 1 set | Schneider | 30kw _ | Direct fire Hot blast stove | 4 million kcal | Assembly | 1 set | | | | Linear burner | Package | Assembly | 1 set | Jiangyin fengyuan/shanghai daiding | Customer installation of connecting pipes | | Air intake duct | Φ10 5 0mm | 304 | 1 set | | 2 mm, external insulation 100mm | | Air filter | Initial effect | 304 net | Group 1 | | A layer of barbed wire |
Feeding and atomization system: | Screw pump | Gf 4 5-2 | Assembly | 1 set | Outsourcing | 3 kw | | Feed pipe | Package | 304 | 1 set | Outsourcing | | | Atomizer | R-xh- 10 type | Assembly | 1 set | | 45kw | | For atomizer | Package | Assembly | 1 set | Schneider | 4 5kw | | Inverter for screw pump | Package | Assembly | 1 set | Schneider | 3 kw |
Drying tower system: | Inner wall of drying tower | Φ8400mm | 304 | 1 set | | 3.0mm | | Tower stiffener | Package | Carbon steel | 1 set | | | | Outsourcing of drying tower | Φ8600mm | 304 | 1 set | | 1.2mm | | Insulation | 100mm _ | Aluminum silicate | 1 set | | | | Hot air volute | Package | 304 | 1 set | | 3mm | | Hot air equalizer | Package | 304 | 1 set | | 3mm | | Doors, mirrors, etc. | Package | Assembly | 1 set | | | | Air hammer | Cmd-90 | Assembly | 12 | | |
Exhaust and dust removal system: | Outlet duct | Φ950mm | 304 | 1 set | | 2 mm | | Bag filter | Mc-560 | 304 | 1 set | | 3 mm | | Silo | Φ 6 000mm | 304 | 1 set | | 3 mm | | Ventilator | G4-73-10d | Carbon steel | 1 set | Outsourcing | 55KW | | Fan inverter | Package | Assembly | 1 set | Schneider | 55KW | | Turn off the fan | Φ300 | Assembly | 2 | Outsourcing | |
Control System: | Control cabinet enclosure | Package | Carbon steel | 1 set | | | | Electronic control components | Package | Assembly | 1 set | | | | Installed power | |
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