API 598 ISO 5208 Floating Type Ball Valve SS316 Body PTFE Seal Suitable for Chemical and Petrochemical Industries

Product Description:

The Floating Type Ball Valve is a highly reliable and versatile valve designed to provide efficient flow control in a wide range of industrial applications. Manufactured to meet stringent quality standards, this valve is engineered for durability, precision, and ease of operation, making it an ideal choice for controlling the flow of liquids and gases in pipelines.

One of the standout features of the Floating Type Ball Valve is its robust construction, which ensures long-lasting performance even under demanding conditions. The valve body is crafted from high-quality materials such as ASTM A216 WCB, SS304, and SS316, providing excellent resistance to corrosion, high pressure, and temperature variations. This makes the valve suitable for use in harsh environments, including chemical processing, oil and gas, petrochemical, and power generation industries.

The connection types available for this valve include flanged, threaded, and welded options, allowing for flexible installation across different piping systems. Whether the application requires a secure flanged connection for easy maintenance and inspection, a threaded connection for compact setups, or a welded connection for permanent and leak-tight joints, the Floating Type Ball Valve can be adapted to meet these needs seamlessly.

Designed to comply with international standards, the Floating Type Ball Valve undergoes rigorous testing according to API 598 and ISO 5208 standards. These testing protocols guarantee that the valve meets the highest requirements for pressure containment, leakage control, and operational reliability. This adherence to recognized testing standards ensures that users receive a product that is both safe and dependable in critical applications.

The valve is available with class ratings ranging from ANSI 150LB to ANSI 2500LB, covering a broad spectrum of pressure classes to suit various system requirements. This wide range of class ratings enables the Floating Type Ball Valve to be employed in low-pressure water systems as well as high-pressure industrial processes, providing versatile solutions for different operational demands.

In terms of design, the Floating Type Ball Valve features a face-to-face dimension that conforms to ASME B16.10 and API 6D standards. This ensures compatibility and interchangeability with other equipment and piping components, facilitating easier system integration and replacement. The standardized face-to-face dimension also contributes to streamlined installation and maintenance procedures.

The operational principle of the Floating Type Ball Valve is based on a ball that moves within the valve body and seals against the seats to control flow. The floating ball design allows the ball to shift slightly under pressure, enhancing the seal by pressing the ball against the downstream seat. This design minimizes leakage and provides tight shutoff performance, which is crucial for maintaining system integrity and preventing fluid loss.

Maintenance of the Floating Type Ball Valve is straightforward due to its simple yet effective design. The valve can be easily disassembled for inspection, cleaning, and replacement of internal components without disturbing the piping system. This feature reduces downtime and maintenance costs, making it a cost-effective solution over the valve’s service life.

In summary, the Floating Type Ball Valve is an exceptional choice for industries requiring a dependable, high-performance valve that meets rigorous testing standards and offers flexible connection options. With its durable construction from ASTM A216 WCB, SS304, and SS316 materials, compliance with API 598 and ISO 5208 testing standards, a wide range of ANSI class ratings, and standardized face-to-face dimensions per ASME B16.10 and API 6D, this ball valve delivers reliable flow control and tight sealing in diverse applications. Its floating ball mechanism ensures optimal sealing and operational efficiency, making it an indispensable component in modern piping systems.

Features:

• Product Name: Floating Type Ball Valve
• Tested according to API 598 standards
• Operating temperature range from -20ºC to 300ºC
• Face to face dimension compliant with API 6D and ASME B16.10
• Floating ball valve structure ensuring tight sealing and reliability
• Conforms to standards API 6D, API 607, API 608, and ANSI 16.34
• Designed as a floating ball valve with trunnion support for enhanced performance

Technical Parameters:

Applications:

The KLT Floating Type Ball Valve, model number ball valve, is a highly reliable and versatile valve designed to meet the demanding requirements of various industrial applications. Originating from China, this valve is engineered with precision, featuring a straight through type channel that ensures smooth and efficient flow control. The floating ball design allows for excellent sealing performance, making it ideal for applications where tight shut-off is critical.

This valve is constructed with a robust aluminum bronze stem, providing enhanced corrosion resistance and durability even in harsh environments. The face to face dimension of the valve complies with API 6D and ASME B16.10 standards, ensuring compatibility and ease of installation within existing piping systems. Additionally, the KLT floating type ball valve undergoes rigorous testing in accordance with API 598 to guarantee its reliability and leak-proof performance under various operating conditions.

The KLT floating ball valve is available with a class rating ranging from ANSI 150LB to ANSI 2500LB, making it suitable for a wide range of pressure and temperature conditions. This versatility allows it to be used extensively in oil and gas, petrochemical, water treatment, power generation, and other industrial sectors. Its floating ball mechanism enables the valve to adapt to pressure fluctuations, providing a tight seal without the need for excessive torque on the stem, which is beneficial for both manual and automated operations.

Typical application occasions for the KLT floating type ball valve include pipeline isolation, flow regulation, and emergency shut-off scenarios. It is ideal for situations requiring quick and reliable valve operation, such as in refinery processes, natural gas distribution, and chemical processing plants. The valve’s ability to maintain integrity under high pressure and corrosive media makes it a preferred choice for critical service environments where safety and performance are paramount.

Furthermore, the floating ball valve by KLT is well suited for scenarios involving frequent valve cycling, as its design minimizes wear and prolongs service life. Its straight through channel design reduces pressure drop and turbulence, making it highly efficient for handling liquids, gases, and steam. Overall, the KLT floating type ball valve combines durability, precision, and compliance with international standards to deliver exceptional performance across a broad spectrum of industrial applications.

Customization:

The KLT Floating Type Ball Valve offers exceptional customization services to meet your specific requirements. As a trusted brand from China, the KLT ball valve model is designed with a straight through type channel, ensuring efficient flow control.

Our floating valve can be customized with various body materials including ASTM A216 WCB, SS304, SS316, and more, providing durability and compatibility with different applications. The valve is engineered to withstand pressure ratings of PN16/1000WOG and PN40, making it suitable for a wide range of industrial uses.

We adhere to strict standards such as API6D, API607, API608, and ANSI 16.34 to guarantee quality and reliability. Additionally, all valves undergo rigorous testing following API 598 and ISO 5208 standards to ensure performance and safety.

For specialized applications, customization options extend to trunnion designs, allowing enhanced stability and support for larger valve sizes. Whether you require a floating or trunnion style valve, KLT provides tailored solutions to fit your operational needs.

Choose KLT’s Floating Type Ball Valve customization services for a high-quality, reliable valve that meets industry standards and your precise specifications.

Support and Services:

Product Technical Support and Services for Floating Type Ball Valve

Our Floating Type Ball Valve is designed to provide reliable and efficient flow control in various industrial applications. To ensure optimal performance and longevity, we offer comprehensive technical support and services.

Technical Support:

Our expert team is available to assist with product selection, installation guidance, troubleshooting, and maintenance advice. We provide detailed technical documentation, including installation manuals, operation guidelines, and maintenance procedures to help you maximize the valve’s performance.

Installation Services:

Proper installation is crucial for the valve’s functionality. We offer professional installation services to ensure the valve is correctly fitted and integrated into your system, preventing leaks and operational issues.

Maintenance and Repair:

Regular maintenance is essential for the durability of the Floating Type Ball Valve. We provide maintenance services, including inspection, cleaning, lubrication, and replacement of worn parts. In case of malfunction, our repair services will restore the valve to optimal working condition.

Spare Parts Availability:

We maintain an inventory of genuine spare parts to support timely replacements and minimize downtime. Using original parts ensures compatibility and maintains the valve’s integrity.

Training and Consultation:

We offer training sessions and technical consultations to help your team understand the operation, maintenance, and troubleshooting of the Floating Type Ball Valve, enhancing operational efficiency and safety.

Customization and Upgrades:

Based on your specific requirements, we provide customization options and upgrades to improve valve performance and adapt to changing operational conditions.

For detailed information on support services and to schedule assistance, please refer to the product manual or contact our technical support team.

Packing and Shipping:

Product Packaging:

The Floating Type Ball Valve is carefully packed to ensure safety and protection during transit. Each valve is first wrapped in a plastic or anti-corrosion film to prevent rust and damage. Then, it is securely placed inside a sturdy wooden crate or a reinforced cardboard box, depending on the valve size and customer requirements. The packaging includes cushioning materials such as foam or bubble wrap to absorb shocks and prevent movement. All packages are clearly labeled with product details, handling instructions, and shipping marks to facilitate easy identification and handling.

Shipping:

Our Floating Type Ball Valves are shipped via sea, air, or land transportation based on customer preference and destination. We coordinate with reliable logistics partners to ensure timely and safe delivery. Prior to shipping, all valves undergo thorough inspection and quality checks. Shipping documents, including the packing list, invoice, and certificate of origin, are prepared and provided to facilitate smooth customs clearance. We also offer tracking services so customers can monitor their shipment status in real-time.

FAQ:

Q1: What is the brand and model number of this Floating Type Ball Valve?

A1: The Floating Type Ball Valve is manufactured by KLT, and the model number is simply "ball valve".

Q2: Where is the KLT Floating Type Ball Valve made?

A2: This ball valve is made in China.

Q3: What type of valve is the KLT ball valve?

A3: It is a Floating Type Ball Valve, which means the ball inside the valve is free to float and is pressed against the seat by the fluid pressure to ensure tight sealing.

Q4: What materials are used in the KLT Floating Type Ball Valve?

A4: The valve body and ball are typically made from high-quality stainless steel or carbon steel, ensuring durability and resistance to corrosion.

Q5: What applications is the KLT Floating Type Ball Valve suitable for?

A5: This valve is suitable for controlling flow in various industries including water treatment, oil and gas, chemical processing, and HVAC systems.