PTFE Seal Floating Type Ball Valve Straight Through Type Tested to API 598 ISO 5208 for Industrial Pipeline Applications

Product Description:

The Floating Type Ball Valve is a highly reliable and efficient valve designed for controlling the flow of liquids and gases in various industrial applications. Renowned for its robust construction and excellent performance, this valve is engineered to withstand a wide range of operating conditions. With a working temperature range from -20ºC to 300ºC, the floating ball valve is suitable for use in both low and high-temperature environments, making it versatile for numerous industries including oil and gas, chemical processing, water treatment, and power generation.

The core component of this valve is its floating ball mechanism, which ensures a tight seal and smooth operation. Unlike trunnion-mounted ball valves, the floating ball valve relies on the ball being held in place by the two elastomeric seats, allowing it to "float" slightly and create a compressive seal when closed. This design provides excellent sealing performance and helps to minimize leakage, which is critical in applications where maintaining system integrity is paramount.

The body of the floating type ball valve is constructed using high-quality materials such as ASTM A216 WCB carbon steel, SS304 stainless steel, SS316 stainless steel, and other alloys depending on the specific application requirements. These materials provide exceptional strength, corrosion resistance, and durability, ensuring the valve can endure harsh environments and aggressive media. The availability of multiple material options allows for customization to suit different process conditions and fluid types.

In terms of design standards, the floating type ball valve adheres strictly to API 6D and ASME B16.10 for face-to-face dimensions, guaranteeing compatibility and ease of installation within existing piping systems. This compliance ensures that the valve can be seamlessly integrated into pipelines without requiring modifications, thereby reducing downtime and installation costs.

Quality assurance and reliability are further emphasized through rigorous testing in accordance with API 598 and ISO 5208 standards. Each valve undergoes comprehensive pressure testing and leakage checks to verify its performance under operational pressures and temperatures. These standardized tests confirm that the valve meets international quality benchmarks, providing customers with confidence in its safety and functionality.

The floating type ball valve is designed for ease of operation, featuring a quarter-turn mechanism that allows for quick opening and closing of the valve. This facilitates efficient flow control and helps in minimizing fluid loss during valve actuation. The valve’s simple and compact design also aids in reducing maintenance requirements, leading to lower operational costs over its service life.

Overall, the floating type ball valve is an essential component in fluid control systems where reliable shut-off and flow regulation are critical. Its robust construction, compliance with industry standards, and versatile material options make it an optimal choice for a wide range of applications. Whether used in high-pressure steam lines, corrosive chemical processes, or general fluid handling, this valve delivers dependable performance and long-lasting service.

In summary, the floating type ball valve combines advanced design features with stringent testing standards to offer a product that excels in durability, safety, and efficiency. Its ability to operate across a broad temperature range from -20ºC to 300ºC, coupled with its compliance to API 598 and ISO 5208 testing standards, ensures that it meets the demanding requirements of modern industrial processes. With face-to-face dimensions conforming to API 6D and ASME B16.10, this valve assures seamless integration and operational reliability, making it an indispensable valve solution for engineers and operators worldwide.

Features:

• Product Name: Floating Type Ball Valve
• Type: Floating ball valve
• Tested according to API 598 standard
• Complies with standards: API6D, API607, API608, ANSI 16.34
• Body material options: ASTM A216 WCB, SS304, SS316, and others
• Testing standards: API 598 and ISO 5208
• Class rating ranges from ANSI 150LB to ANSI 2500LB
• Designed as a reliable floating ball valve for various industrial applications

Technical Parameters:

Applications:

The KLT Floating Type Ball Valve, model number ball valve, is a high-quality product originating from China, designed to meet the rigorous demands of various industrial applications. This valve features a floating ball structure, which ensures a tight seal and reliable performance under different operating conditions. The stem is made of durable aluminum bronze, providing excellent resistance to corrosion and wear, making it suitable for long-term use in challenging environments.

These floating ball valves are widely used in industries such as oil and gas, chemical processing, water treatment, and power generation. Their ability to provide a straight through type channel ensures minimal pressure drop and efficient flow control, which is essential in pipeline systems requiring precise regulation of fluids. The face to face dimension of the valve complies with API 6D and ASME B16.10 standards, ensuring compatibility with existing pipeline components and facilitating easy installation and maintenance.

The KLT floating ball valve is tested according to API 598 and ISO 5208 standards, guaranteeing its performance and leak-tightness under various pressure conditions. This makes it ideal for use in critical applications where safety and reliability are paramount. Typical application occasions for these ball valves include shut-off and flow control in pipelines transporting oil, gas, steam, water, and other corrosive or non-corrosive fluids.

In addition to industrial pipelines, floating ball valves from KLT are also suitable for use in HVAC systems, marine applications, and manufacturing plants where precise flow management is required. Their robust construction and high-quality materials ensure that they can withstand extreme temperatures and pressures, making them versatile for both onshore and offshore installations.

Overall, the KLT floating type ball valve stands out as a dependable solution for various application occasions and scenarios, offering excellent sealing performance, easy operation, and long service life. Whether it is for routine flow control or emergency shut-off, these floating ball valves provide the reliability and efficiency that industries depend on.

Customization:

Our KLT Floating Type Ball Valve, model number ball valve, offers exceptional customization services to meet your specific requirements. Manufactured in China, this ball valve is designed to operate efficiently within a working temperature range of -20~300ºC, ensuring reliable performance in various industrial applications.

The face to face dimension of the valve can be customized according to API 6D or ASME B16.10 standards, providing flexibility and compatibility with your existing systems. Pressure ratings available include PN16/1000WOG and PN40, allowing you to select the appropriate valve for your pressure needs.

We conduct thorough testing based on API 598 to guarantee product quality and durability. The sealing options for the floating type ball valve include PTFE, RPTFE, and PPL, ensuring tight sealing and long service life under diverse operating conditions.

In addition to floating type ball valves, we also offer trunnion-mounted ball valve customization services. Whether you need a floating ball valve or a trunnion type, KLT provides tailored solutions that meet your technical specifications and operational demands.

Choose KLT for reliable, high-quality ball valves customized to your needs, including floating and trunnion designs, ensuring optimal performance and safety in your fluid control systems.

Support and Services:

Product Technical Support and Services for Floating Type Ball Valve

Our Floating Type Ball Valve is designed to provide reliable shut-off and control in various piping systems. To ensure optimal performance and longevity of the valve, we offer comprehensive technical support and services.

Installation Guidance: Proper installation is crucial for valve performance. Our technical team provides detailed installation instructions and can assist with site-specific installation queries to ensure the valve operates efficiently and safely.

Maintenance Support: Regular maintenance extends the life of your floating type ball valve. We offer maintenance manuals and troubleshooting guides, as well as on-site support to help identify and resolve issues such as leakage, sticking, or wear.

Spare Parts and Repairs: We supply genuine spare parts to maintain the integrity and performance of your valve. Our service centers are equipped to perform repairs and refurbishments to restore valves to optimal working condition.

Technical Training: To empower your maintenance and operations teams, we provide technical training sessions covering valve operation, maintenance best practices, and safety procedures.

Customization and Upgrades: If your application requires modifications or performance enhancements, our engineering team can assist with custom solutions and upgrades tailored to your specific needs.

After-Sales Support: Our customer service team is available to assist with any technical questions or service requests, ensuring that your floating type ball valve continues to function reliably throughout its service life.

Packing and Shipping:

Product Packaging:

The Floating Type Ball Valve is carefully packaged to ensure safety and protection during transportation. Each valve is first wrapped in a protective plastic film to prevent corrosion and surface damage. Then, it is securely placed inside a sturdy wooden crate or a reinforced cardboard box, depending on the valve size and customer requirements. Inside the packaging, cushioning materials such as foam inserts or bubble wrap are used to minimize movement and absorb shocks. All packaging materials are selected to withstand rough handling and environmental factors during transit.

Shipping:

We offer flexible shipping options for the Floating Type Ball Valve to meet customer needs worldwide. Products are shipped via sea freight, air freight, or land transport based on destination, urgency, and cost considerations. Each shipment is carefully labeled with handling instructions and product details. Prior to dispatch, all valves undergo a final quality check and are securely fastened within the shipping container. Tracking information is provided to customers to monitor the shipment status until delivery. We also comply with all international shipping regulations and standards to ensure timely and safe delivery of the product.

FAQ:

Q1: What is the brand name of the Floating Type Ball Valve?

A1: The Floating Type Ball Valve is manufactured by the brand KLT.

Q2: What is the model number of this ball valve?

A2: The model number for this product is simply referred to as "ball valve".

Q3: Where is the Floating Type Ball Valve manufactured?

A3: This ball valve is made in China.

Q4: What type of ball valve is the KLT Floating Type Ball Valve?

A4: It is a floating type ball valve, which means the ball is not fixed and can float to provide a tight seal.

Q5: What applications is the KLT Floating Type Ball Valve suitable for?

A5: The KLT Floating Type Ball Valve is commonly used in industrial piping systems for controlling the flow of liquids and gases due to its reliable sealing and durability.