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Customizable Vacuum Pressure Impregnation Equipment for High Voltage Motors and Transformers Insulation

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Wuxi Wondery Industry Equipment Co., Ltd

City: wuxi

Province/State:jiangsu

Country/Region:china

Tel:86-153-0529-9442

Contact Person:
Ms.Ruth View Contact Details

Customizable Vacuum Pressure Impregnation Equipment for High Voltage Motors and Transformers Insulation

Brand Name	WONDERY
Model Number	VPI3300
Certification	CE
Place of Origin	Jiangsu,China(Mainland)
Minimum Order Quantity	1 Set/Sets
Price	TO BE ENGOTIATED
Payment Terms	L/C, T/T
Supply Ability	200 Set/Sets per Year
Delivery Time	60 days
Packaging Details	wooden case suitable for sea transportataion or nude package
Specification	Φ3300×3500mm(Effective impregnation height)
Working pressure	1.0 Mpa (adjustable)
Working limit vacuum degree	100 Pa
Working temperature	-10℃～80 ℃
Pressurizing medium	filtered dry air (air source provided by the customer)
Installation form	vertical

Detailed Product Description

Customizable Vacuum Pressure Impregnation Equipment

for High Voltage Motors and Transformers Insulation

1.General Introduction

High vacuum pressurizing impregnating equipment is the key

equipment for insulation treatment of high voltage motors,

special anti-explosion motors, and transformers. The vacuum

impregnating treatment enhances the mechanical strength,

insulation, anti-moisture and anti-mold performance of the

windings.Installation, test-running and training are provided

on the buyer’s site. The foundation drawing is also provided.

Installation type: vertical.Technical documents to be provided:

qualification certificate, technical features paper, main pressurized

components material list, welding line radiographic examination

report, spare parts nondestructive examination report, pressure

vessel appearance and physical dimension test report, welding

test plate mechanics and curving performance examination report,

pressure test inspection report, inspection certificate of pressure

vessel product safety performance.Manufacture standards:Steel

Pressure Vessels GB150-1998;Welding Specification for Steel

Pressure Vessels JB/T4709-2000;Vacuum System Design Standard

JB/T7674-95.Sealing ring of the impregnating tank: air-filling type

sealing ring.Other documents: bought-in components documents

and electrical components list; manual, foundation drawings,

electrical diagram, process flow charts, etc.

2.Supply Scope

No.	Item	Q’ty
1	Vacuum Pressurizing Impregnating System	1 set
2	Resin Storage System	1 set
3	Vacuum System	1 set
4	Hydraulic System	1 set
5	Cooling System	1 set
6	Resin Supply and Return Valve System	1 set
7	Electrical Control System	1 set
8	Ventilation System	1 set
9	Installation Material	1 set

3.Equipment Parameters of Vacuum Pressurizing Impregnating System

Vacuum impregnation tank	1 set
Specification	Φ3300×3500mm(Effective impregnation height)
Working pressure	1.0 Mpa (adjustable)
Working limit vacuum degree	100 Pa
Head Material	16MnR
Tank body Material	Q345-R
Flange Material	16MnR
Resin return method	resin return from the bottom.
Pressurizing medium	filtered dry air (air source provided by the customer)
Working temperature	-10℃～80 ℃
Installation form	vertical
Load bearing	The tank is equipped with a load-bearing bracket.
After the tank cover is opened, the impregnation tank is equipped with safety interlock mechanism.
The impregnating tank is equipped with over-pressure alarm, and pressure safety device.
Hydraulic opening and locking of tank cover: The opening, closing, loosening and tightening of the tank cover are hydraulically driven. Its return signal is connected to the non-contact switch.
The opening angle of the tank cover is when the vertex of the opened cover projects downward beyond the inner wall of the tank. After the tank cover is opened, it does not affect the lifting of the workpiece.
Liquid level transmitter.
The tank cover is equipped with explosion-proof sight lights and observation windows. The color of the equipment is specified by the customer.
The impregnation tank is equipped with upper and lower teeth-misaligned flange.
The tank is equipped with the silicone rubber sealing ring.

4.Equipment Parameters of Resign storage System

Resin storage tank	1 set
Specification	Φ3300×3500mm(Effective height)
Working vacuum	-0.095Pa
Head Material	Q235-B
Tank body Material	Q235-B
Flange Material	Q235-B
Mixing method	The motor and reducer drive the blade agitator.
The multi-layer paddle mixing device has a speed range of 25-36rpm, and the agitator and the positioning device at the bottom of the tank are easy to install, and the mixing effect needs to be fully complete.
Equipped with sight lights, observation windows, etc.
Equipped with stirring function.
Equipped with cooling function.
The outer wall of the resin storage tank is equipped with a 100mm cooling insulation layer, and the interior is filled with a cooling medium ethylene glycol aqueous solution (concentration 40%) for cooling the stored resin. Insulation cotton and stainless steel armor wrapped around the insulation layer.
Equipped with vacuum pressure gauge, safety device, magnetic flip level gauge, resin level alarm, resin level can be continuously displayed on the computer. When there is no resin in the tank, the resin delivery valve will automatically close to prevent backflow.
A temperature sensor is installed on the tank to measure and control the resin temperature

5.Equipment Parameters of Vacuum System

Vacuum system	1 set
Maximum pumping speed of vacuum unit	600L/S
H-150 slide valve pump, ZJ-300 Roots pump, secondary vacuum, Level 3 vacuum , ensuring vacuum degree is achieved.
A vacuum buffer tank is installed in front of the vacuum unit to prevent resin from hanging on the pump rotor, adsorb condensable gases from the extracted gas, and protect the normal operation of the vacuum pump.
Before the exhaust gas from the vacuum unit is discharged into the atmosphere, it must pass through the exhaust gas separation condenser, and the condensed liquid must be manually released.
The vacuum valve adopts a high vacuum pneumatic valve.
Intelligent digital reluctance vacuum gauge, absolute pressure transmitter.
Electric contact vacuum gauge, electric contact pressure gauge.
Cooling circulating water tank, water pump, valve, pipeline.

6.Equipment Parameters ofHydraulic System

Hydraulic system	1 set
Working pressure	12MPa
Composed of hydraulic pump, hydraulic oil tank, oil pipe, motor, solenoid valve, etc.
This system provides power for the opening of the impregnation tank cover and the tightening device.
Equipped with anti descent function and adjustable speed.

7. Installation Material

6.1 Seamless steel tube.

6.2 Standard flange, stamped bend.

6.3 Various standard components such as bolts.

8.Documents Provided

Product instruction manual (operation process, repair, maintenance, precautions,

troubleshooting, etc.), product certificate, process flow diagram, circuit diagram,

product standard name, relevant original materials of vacuum pump, accessories,

purchased parts and electrical schematic diagram.

Product Tags: Customizable Vacuum Pressure Impregnation Equipment

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