Grain Coal Ash Chip Embedded Scraper Transporter Conveyor For Industrial Material Handling

The Grain Coal Ash Chip Embedded Scraper Transporter Conveyor is a high-performance and reliable conveyor system specifically designed to handle grain coal ash chips and a wide range of other materials chip types and chip loads. It stands out as a proven conveyor solution in industrial material handling scenarios, addressing the challenges of transporting various materials—from standard chips to more troublesome waste like tough scrap and heavy parts. Its core advantage lies in the adaptable hinge belt design, which can be customized to meet the unique demands of different material transportation tasks, ensuring stable and efficient operation even in harsh industrial environments.

We offer four types of belt designs to match different material characteristics and transportation requirements:

• Plain Belt: Suitable for transporting regular, non-adhesive grain coal ash chips and general chips. It features a smooth surface that allows materials to move steadily without excessive friction, ensuring efficient conveying.
• Perforated Belt: Ideal for scenarios where material drainage or ventilation is needed. The perforations on the belt enable the separation of excess liquids (such as coolant) from the chips, keeping the conveyed materials dry and reducing unnecessary weight during transportation.
• Dimpled Belt: Provides enhanced grip on the conveyed materials. The dimpled surface increases friction between the belt and the chips, preventing slippage even when transporting materials at an incline or handling lightweight, easily shifting grain coal ash chips.
• Combo Belt: A versatile combination design that integrates the advantages of the above belt types. It is suitable for complex material transportation tasks where multiple requirements (such as anti-slip and drainage) need to be met simultaneously.

The conveyor is available in four standard belt pitches to adapt to different material volumes and conveying speeds:

• 1.5 inches (38.1 mm): Suitable for small-volume, precise transportation of grain coal ash chips or fine chips. It ensures accurate material positioning and low conveying noise.
• 2.5 inches (63.0 mm): A medium pitch option that balances conveying capacity and speed. It is widely used for regular transportation of grain coal ash chips and general industrial chips.
• 4.0 inches (101.6 mm): Designed for medium to large-volume material transportation. It can efficiently convey larger quantities of grain coal ash chips, improving overall production efficiency.
• 6.0 inches (152.4 mm): The largest pitch option, suitable for heavy-duty, high-volume transportation of grain coal ash chips, tough scrap, and heavy parts. It provides strong load-bearing capacity and stable operation.

Cleats are essential for preventing material slippage, especially when the conveyor is inclined. We offer four cleat types, with custom options available:

• Serrated Cleats: Feature a serrated surface that enhances grip on materials. They are perfect for transporting wet or sticky grain coal ash chips, as the serrations can effectively break through surface adhesion and prevent material accumulation.
• Flat Cleats: Simple and practical, suitable for transporting dry, non-adhesive grain coal ash chips and regular chips. They provide a flat barrier to keep materials in place without adding unnecessary complexity.
• Inverted "V" Cleats: Designed to centralize materials during transportation. The inverted "V" shape guides the chips to the middle of the belt, preventing material spillage from both sides, which is ideal for narrow conveyor belts or precise material positioning needs.
• Custom Cleats: We can customize cleats in terms of shape, height, and spacing according to specific customer requirements. Whether it's for special-shaped chips or unique transportation angles, custom cleats ensure optimal material retention and conveying efficiency.

• Integrated Coolant Tank: An optional integrated coolant tank that collects and stores coolant used in the material processing process. It eliminates the need for separate coolant storage equipment, saving space and simplifying the overall system layout. The tank is designed with a large capacity to reduce the frequency of coolant refilling, ensuring continuous operation.
• Coolant Filtration: Paired with the integrated coolant tank, the coolant filtration system removes impurities (such as small chip particles) from the coolant. This extends the service life of the coolant, reduces equipment wear caused by impurities, and maintains the quality of the conveyed materials by preventing contamination.
• Heavy-Duty Impact Plates: Installed at the material inlet of the conveyor, these plates are made of high-strength, wear-resistant materials. They absorb the impact force when heavy scrap or large parts are fed into the conveyor, protecting the belt and other components from damage and prolonging the service life of the entire conveyor system.
• Top Hat Cover: A protective cover shaped like a top hat that encloses the upper part of the conveyor. It is particularly suitable for bundled chips or materials that are prone to scattering. The cover prevents material spillage during transportation, reduces dust and noise pollution in the workshop, and ensures a clean and safe working environment.

The conveyor can handle not only grain coal ash chips but also a variety of other materials such as tough scrap and heavy parts. With customizable belt designs, pitches, and cleats, it can adapt to different material characteristics and transportation requirements, making it suitable for a wide range of industries including coal processing, manufacturing, and waste treatment.

Equipped with heavy-duty impact plates, the conveyor can withstand the impact of heavy materials, protecting key components from damage. The high-quality hinge belts and chains ensure stable operation even under long-term, high-load conditions, reducing the frequency of maintenance and downtime.

The top hat cover prevents material spillage and reduces dust pollution, creating a clean working environment. The safety devices such as the standard emergent stop (and CE spec standard emergent stop) and torque limit device ensure the safety of operators and equipment. In addition, the coolant filtration system promotes the recycling of coolant, reducing environmental waste.

The conveyor speed of 1.2-1.4 M/min (50/60 HZ) ensures efficient material transportation, improving overall production efficiency. The integrated coolant tank and filtration system simplify the workflow, eliminating the need for separate coolant handling steps and saving time and labor costs.

• Coal Processing Industry: Used for transporting grain coal ash chips generated during coal combustion or processing. The perforated belt and coolant filtration system can handle any moisture in the ash chips, ensuring clean and efficient transportation.
• Manufacturing Industry: Suitable for conveying tough scrap and heavy parts produced in machining processes (such as metal cutting). The heavy-duty impact plates and inverted "V" cleats prevent material slippage and damage to the conveyor, ensuring smooth production.
• Waste Treatment Industry: Used for transporting various waste chips. The combo belt and custom cleats can adapt to different types of waste materials, improving the efficiency of waste collection and transportation.
• Power Generation Industry: Transports grain coal ash chips from power generation equipment to storage or processing facilities. The high reliability and efficient operation of the conveyor ensure the continuous operation of power generation systems.