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KAIAO RAPID MANUFACTURING CO., LTD
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New RIM Automotive Interiors Reaction Injection Molding low volume manufacturing

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KAIAO RAPID MANUFACTURING CO., LTD

City: shenzhen

Province/State:guangdong

Country/Region:china

Tel:86-755-81475061

Contact Person:
Mr.song li
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New RIM Automotive Interiors Reaction Injection Molding low volume manufacturing

Brand Name KAIAO RPRT
Model Number KAIAO RPRT
Certification ISO14001, ISO9001
Place of Origin China
Minimum Order Quantity Negotiation
Price Negotiable
Payment Terms T/T, Paypal
Supply Ability 2~4 weeks for tooling
Delivery Time 2~5 days for parts
Packaging Details Carton box, pallet
Injection material Dual injection process PU
Tooling Material Rapid Aluminum tooling
Size of mold part max.2000mm X 1200mm X 1000mm
Tooling shots 1K~2K SHOTS
Cavity Single
Runner Hot Runner\ Cold Runner
Surface treatment White glossy, black matte, polishing
Color White, black or as required,customized
Application Automotive bumpers, vehicle bumpers
Injection Process Reaction Injection Mloding, RIM
Detailed Product Description

Automotive Reaction Injection Molding new RIM rapid small batches manufacturing

 

 

Reaction Injection Molding (RIM) quick details:

Reaction Injection Molding is a low pressure, low temperature process used to mold many types of plastic parts. This process is typically used for the medical equipments/devices, industrial and automotive interiors and exteriors. RIM is often utilized for the molding of strong, lightweight parts that are easily painted. The rigid materials used by KAIAO come with a UL94V-0 rating PP & ABS for flammability.

 

The RIM molding material utilized by KAIAO is a two-component system which consists of polyol and isocyanate liquids that are mixed at a high pressure and then metered into the closed tool at a low pressure. The material then expands to fill the tool and is ejected in about 5 minutes. After mixing the two components PU, inject the mixture into rapid prototyping mold under room temperature and low pressure. After polymerization, cross-linkage, and curing chemical reactions, physical part will be formed.

 

Reaction Injection Molding Advantages:

-Large Parts, able to fill molds for very large parts, max.2000mm X 1200mm X 1000mm;

-Encapsulation of Inserts - Inserts of many types can be placed into a mold prior to injection of the RIM material;

-Thick and Thin Walls, flexibility to design parts with significant wall thickness variations;

-Class-A Surfaces by post finishing process;

-Lower Cost Tooling Options than traditional tooling.

 

Automotive Reaction Injection Molding Applications:

-Automotive Bezels;

-Automotive bumpers;

-Automotive Multiple part complete plastic enclosures;

-Automotive plastic car doors;

-Automotive plastic front and rear housings.

 

RIM Low Volume Manufacturing Technical Parameters:

Mold material:Epoxy resin mold (life >100 shots); ABS plastic mold (life >300 shots), Aluminum mold (life >1000shots)
Injection material:Dual injection process PU
Physical properties:PP/ABS, part is durable, high impact, high degree of fit, loading and unloading properties.
General curing time:15-30 minutes/piece, part takes 2-4 hours to cure under 80℃ condition after mold release
Standard accuracy:±0.20mm/100mm
Thickness of mold part:max.10mm
Size of mold part:max.2000mm X 1200mm X 1000mm,weight is 10Kg

 

 

OEM/ODM Service:

We make OEM/ODM parts based on your 3D files and 2D drawings, 100+ professional engineers and technicians are here to support you.

 

Packing:

According to Stardard Export Packing.

Carton box, wooden box, wooden pallet.

 

Shipping:

- International express in 2-3 days such as UPS, TNT, DHL, Fedex, etc

- Internatioal air: CA, AA, EA, etc

- By sea

 

 

Product Tags: automotive plastic molding   custom fabrication services  
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