450Y distillation tower packing 1000mm diameter ready for shipment
200mm height
Stainless Steel Perforated Plate Corrugated Packing Standard
Inspection and acceptance of 450Y distillation packing
The whole packing disc assembled by mould shall be checked in
batches, and the packing of each specification can be divided into
batches according to the following table. When the order quantity
of a certain type of structured packing is less than the batch
quantity specified in the table below, the whole order can be
regarded as a batch.
The sampling quantity of each batch of structured packing shall be
10% of the total number of disks, but at least not less than 2
disks.
Disk Diameter D (mm) | Batch Quantity (m3) |
≤800 | 5 |
>800 | 10 |
For the packing blocks used for large and medium-sized towers, the
supplier shall inspect them one by one layer with the method of
pre-installation, and the buyer shall send inspector to the
supplier's site for acceptance.
the inspected packing shall meet all inspection items specified in
the contract.
Inspection items
Each batch of structured packing shall be inspected by the quality
inspection department according to the contract before leaving the
factory.
The appearance of packing plate shall be flat and free of rust.
The peak height, wave distance, inclination and tooth angle of the
packing shall meet the corresponding standards.
The diameter, Ovality and levelness of packing disc shall meet
corresponding requirements.
For the hole diameter d0, hole center distance t and fine grain on the plate, only visual
inspection shall be conducted, and the hole shall be free of burr,
and the holes and fine grain shall be evenly distributed.
Structural dimension and characteristic parameters of stainless
steel orifice corrugated packing.
Item | Unit | 125X | 125Y | 250X | 250Y | 350X | 350Y | 500X | 500Y |
corrugation height h | mm | 24.0 | 11.5 | 8.4 | 6.0 |
corrugation inclination θ | (°) | 30 | 45 | 30 | 45 | 30 | 45 | 30 | 45 |
corrugation distance 2B | mm | 39.6 | 19.0 | 14.0 | 9.9 |
corrugation angle β | (°) | 79.0 | 79.1 | 79.6 | 79.0 |
void fraction ε | δ=0.15mm | % | 99.4 | 98.6 | 98.0 | 97.2 |
δ=0.12mm | % | 99.5 | 98.9 | 98.4 | 97.8 |
δ=0.10mm | % | 99.6 | 99.1 | 98.7 | 98.2 |
Perforated hole diameter d0 | mm | 4.5 | 4.5 | 4.0 | 4.0 |
Opening rate σ | % | 8.5-9.5 | 8.5-9.5 | 9.0-10.0 | 9.0-10.0 |
radius of curvature of the top circle of corrugation angle R | mm | ≤2.0 | ≤1.4 | ≤0.9 | ≤0.5 |
Note: The influence of opening rate on the plate is not calculated
1 General Provisions
1.1 This standard specifies the requirements for marking,
specification and characteristics, materials, manufacturing
requirements, inspection and acceptance, marking, packaging,
storage and transportation of stainless steel orifice corrugated
packing products, as well as the calculation of characteristic
parameters of orifice corrugated packing.
1.2 The corrugated packing with stainless steel orifice plate is
suitable for gas-liquid mass transfer separation tower equipment,
and the applicable temperature of the packing is - 200 ~ 400 ℃.
1.3 The structured packing is suitable for the clean gas-liquid
system without solid particles or suspended solids or easy to self
assemble.
2. Reference standard: GB / T 4239 cold rolled stainless steel and
heat resistant steel strip
3.1 Mark
HG/T 21559.2—2005—P×××—×××
Standard No. - year No. - packing model - inner diameter of tower Φ
(mm)
For example, the inner diameter of packing tower is Φ 600mm, and
p250i type stainless steel orifice corrugated packing is used,
which is marked as follows: HG/T 21559.2—2005—P250I—600.
3.2 Specifications and characteristics
3.2.1 Stainless steel orifice corrugated packing is a number of
corrugated plates pressed from stainless steel strip, which are
vertically stacked and assembled into a disc-shaped structured
packing according to the requirements of a certain diameter. The
corrugations of the adjacent corrugated plates are inclined in the
opposite direction, and the corrugations of the upper and lower
adjacent packing plates are 90 ° crossed.
3.2.2 Before the corrugated plate is pressed, it is necessary to
punch holes on the plate in advance and press the fine grain, or
use the rolling grain equivalent to the fine grain.
3.2.3 Eight types of stainless steel orifice plate corrugated
packing are listed in the table. The characteristic parameters of
the type selection are the specific surface area of the packing and
the angle of the corrugation, which can be selected according to
the process design requirements.
Stainless steel orifice corrugated plate
h: corrugation height (mm)
2B: corrugation distance (mm)
β: corrugation angle (°)
δ: plate thickness (mm)
S: corrugation length (mm)
R: radius of curvature of the top circle of corrugation angle (mm)
In Hualai, every year we manufacture and supply hundreds of cubic
meters of metal structured packing in different models. There are
many popular types and materials for option. Custom order is
welcome, too! We are happy to help with what you need!