Disc Granulator Fertilizer Machine 1-2T/H with PLC Control System

Product Description:

Enhance your fertilizer production with our Pan Pelletizer Disc Granulator Machine, a versatile and efficient solution for creating high-quality fertilizer pellets. This machine is expertly designed for both organic and compound fertilizer production, transforming powdery materials into uniform, spherical granules. Achieve a high granulation rate (up to 93% or more) and produce granules within a controlled size range (typically 1-8mm), ensuring consistent nutrient delivery and improved handling. Our pan pelletizer is a cost-effective and reliable choice for fertilizer plants seeking to optimize their pellet-forming process.

Features:

Versatile Material Compatibility: Processes a wide range of fertilizer materials, including organic manure (chicken, cow, pig), biogas residue, NPK compounds, bentonite, phosphate rock, limestone, and more .
High Granulation Rate: Achieves a high granulation rate (typically over 93%), maximizing fertilizer output and minimizing waste .
Adjustable Granule Size: Produces fertilizer granules within a controlled size range (typically 1-8mm), meeting the requirements of different applications . The disc inclination angle and speed can be adjusted to control the size and forming speed of the particles .
Durable Construction: Built with sturdy materials and a robust design for long-lasting performance and minimal maintenance . The disc bottom is often reinforced with multiple steel plates for added durability .
Easy Operation: Features a simple and intuitive design for easy operation and maintenance .
Three Discharge Ports: Equipped with three discharge ports for convenient intermittent production, reducing labor intensity and improving labor efficiency .
Optional Customization: Can be customized with features such as automatic feeding systems, spray devices, and scrapers for enhanced efficiency and control .

Applications:

Organic Fertilizer Production: Converting animal manure, compost, and other organic waste into valuable organic fertilizer pellets .
Compound Fertilizer Production: Manufacturing granular NPK fertilizers and other compound fertilizer formulations .
Bio-Organic Fertilizer Production: Combining organic materials with beneficial microorganisms to create enhanced bio-organic fertilizer pellets .
Custom Fertilizer Blending: Creating tailored fertilizer mixes to meet specific crop and soil needs .
Other Industries: Can also be used for pelletizing materials in chemical, feed, and other industries .

Working Process:

Material Preparation: Raw materials are crushed into a fine powder (ideally around 50 mesh) for optimal granulation .
Feeding: The powder is continuously and quantitatively fed into the pan pelletizer via a conveyor belt or other feeding system .
Wet Granulation: A binder (typically water or a liquid adhesive) is sprayed onto the rotating disc .
Pellet Formation: The rotating disc, combined with the sprayed binder, causes the powder particles to adhere to one another, forming small pellets. The pellets gradually grow in size as they tumble within the disc . The centrifugal force, friction, and gravity within the rotating disc contribute to the pellet formation process .
Discharge: As the pellets reach the desired size, they overflow from the edge of the disc and are discharged .
Screening (Optional): The discharged pellets may be screened to separate them by size, ensuring a uniform product. Oversized and undersized particles are typically recycled back into the process .

Contact us today to learn more about our Pan Pelletizer Disc Granulator Machine and how it can enhance your fertilizer production process and improve your profitability.

Product Details