Custom High Quality Mold Making Service Pressure Gravity Metal
Aluminum Alloy Die Casting CNC Mold Moulds
This custom high quality mold making service specializes in
producing both pressure and gravity die casting moulds for aluminum
alloy components. Using advanced CNC machining and EDM processes,
we craft moulds that accommodate either high-pressure injection or
gravity-fed permanent mold casting methods. For pressure die
casting, our tools feature hardened steel cavities, precision
runners, and efficient cooling circuits to withstand rapid cycles
and high clamping forces. For gravity die casting, we design
robust, heat-resistant molds with controlled venting and smooth
taper angles for easy part release. Whether your production
requires the speed of pressure casting or the density of gravity
casting, our CNC-machined moulds deliver consistent dimensional
accuracy, long service life, and excellent surface finish for
aluminum alloy parts.
Specification Using Hardness >HRC45 with Die Casting Process Machining Tolerance for Automobile Spare Parts for Machinery Part Smooth Surface Finish Specification Product Name | Pressure Die Casting Mould | Surface | Shot Blasting, Electrophoresis, Powder Coating, Anodized or
customised. | Color | As your requirements | Material | Aluminum | Application | Auto parts, Light fixture, lamp cover, led light housing,heat sink
or any other type of die casting parts | Service | OEM/ODM | Product's Design | Customized as customers' drawings or samples |
Features - Dual Process Capability – One mold design service covers both
high-pressure injection casting and gravity permanent mold casting,
tailored to your production method.
- CNC Precision Machining – 5-axis CNC and wire EDM ensure tight
tolerances down to ±0.01mm on cavity surfaces, cores, and sliders.
- Aluminum Alloy Optimized – Moulds engineered specifically for
aluminum alloys, with proper draft and venting for each alloy’s
flow characteristics.
- End‑to‑End Service – From part design review, flow simulation, and
mould manufacturing to sample casting and process tuning, all under
one roof.
Our Advantages 1. We are the biggest lost foam mould manufacturer in China, we
focus on high challenge lost foam mould and we have large gantry
machining centers,30 sets imported high speed machining center,more
than 40 sets general machine tool equipment; 2. We have 36 senior mould designers, to ensure reasonable / safety
/ high efficiency mould design and ensure the fast mould delivery
and rational mould structure, make the process more safer and the
production efficiency more higher; 3. We using numerical control machine tool to manufacture the mould
cavities, to ensure a even thickness ; 4. We using ZL104 Aluminium to casting the mould, to manufacture a
high strength mould; 5. For the big mould, we using Ø22*1 copper tube as cooling pipe,
with water spray system, to get a nice cooling effect; 6. We Have (TEF10N) coating on the mould surface, it can reduce the
friction, anti water/static electricity/acid-base/high-temperature,
with this we can ensure the pattern has smooth surface without
distrotion, and easy to demould; 7. All the screws we using stainless steel screw, easy to
disassemble during maintenance; 8. For the big mould chest, we using 18-20mm thick wrought
aluminium plate, to offer high strenght cavity.
Product Process
The research and development center is consist of 36 designers who
are expert in 3D design, mold design, NC programming craftsmen,
lost foam casting craftsmen and so on. We provide a full range of
design and services for you. We discuss the mould process and
confirm the scheme with your engineer together, this can guarantee
the mould structure more reasonable more safety and more
efficiency. We finish the product model and detection through
reserve scan and 3D Coordinate Measuring technology to make sure
each customer satisfy their mould. Applications Automotive Suspension Arms – Gravity die cast moulds for A356 aluminum control arms
requiring high ductility and T6 heat treatability. Pressure Cooker Bodies – High pressure die casting moulds for ADC12 lids and bases,
demanding smooth surfaces and leak-proof threads. LED Housing Heat Sinks – Fine‑finned enclosures cast via pressure die casting for
rapid heat dissipation. Industrial Gear Covers – Gravity cast enclosures for heavy machinery, where
dimensional stability over large areas is essential. Marine Hardware Components – Corrosion-resistant aluminum brackets and pulleys cast
using either process, with moulds designed for salt‑spray
durability.
Packing & ShippingDedicated Customer Support Our customer support team is available to assist you with any
questions or concerns regarding packing and shipping. From
providing shipping quotes to resolving delivery issues, we’re here
to ensure a smooth and hassle-free experience. About UsWhile leading the Chinese brand, Luoyang Liushi mould develop the
international market positively, we export a large number of molds
to the United States, India, Taiwan and other countries. We have
become an international first-class lost foam mould supplier and we
have manufactured mould for Germany's machine Teubert and American
molding machine Vulcan.
We have lost foam casting process and gravity casting process.
There are 2 automatic casting production lines of lost foam
process, 1 production line of T6 heat treatment, 1 set EPS foaming
machine, 2 sets 1000kg centralized melting furnaces, 6 sets 600kg
graphite crucible furnaces, 1 set automatic HS - CXJ - 3200 high
efficiency and energy-saving molding machine, 16 sets of other
model white pattern molding machine, 1 set plain bumper with the
same advanced performance as American Fukang brand, 1 set density
equivalent meter, 1 set Fosco dusting machine; 2 sets Aluminum
alloy gravity pouring and turning machine, 3 sets Coated sand
core-making machine , 1 set X-ray flaw detection spectrometer, 1
set Metallographic analyzer, and more than 20 sets of other
corollary equipment. Not only we can supply with Aluminum Alloy
Castings , but also we can supply with machined finished parts. The
capacity of Aluminum Alloy Gearbox Casing Castings can reach up to
above 10000 tons every year. The reliable products passing rate of
95%.
|