Multi Cavity Aluminum Casting Mold For Accessories

Custom High Precision Multi Cavity Aluminum Casting Mold for Accessories

So far, we have 6 invention patents, 20 patents for utility models. It is a famous trademark enterprise in Henan Province. The company has more than 230 employees, including 36 professional mould design engineers and 39 senior technicians; We have 40 sets CNC machines and 28 sets general machines, 2 sets of 3D Coordinate Measuring Machines, 1 set of reverse scanner. Adopting the computer three-dimension design, programming, computer-aided processing technology, and the FM method to cast the aluminum mould blank, and combining with the original surface treatment technology of , all aspects of our mould has been reached the industry leader such as quality, precision, efficiency, service life and so on.

FAQ:

1. Q: What is the processing for the quote?
A: We can quote from your 3D formats like IGS, STP, PARASOLID etc and 2D drawings as well; Quote the price to clients after got the 2D or 3D drawings within 2 hours;

2. Q: How is the next?
A: We will send the cost to you and get your confirmations for the quote;

3. Q: What is the software will you use for the proceeding?
A: We make the 3D programm with PRO-Engineer, UGS, SOLIDWORKS, MASTERCAM etc;

4. Q: What is the type of machines for manufacturing?
A: Manufactured from CNC Machining, Laser cutting, stamping, injection as well as the parts files different;

5. Q: Do you do the surface treatments please?
A: Yes, sure. We do the surface treatments, for instance: Chromated, powder coating, Anodizing, laser etching as well as painting;

Aluminum Die Casting Applications:

Aluminum castings improve automotive fuel efficiency by contributing to weight saving requirements
Aluminum is used in a broad range of networking and infrastructure equipment in the telecom and computing industries because RF filter boxes and housings require heat dissipation
In handheld devices, aluminum castings provide EMI/RFI shielding, rigidity, and durability with minimal weight
Because of aluminum’s excellent electrical performance and shielding properties, even in high-temperature environments, die cast aluminum is ideal for electronic connectors and housings

Pressure Casting Mould Features

• Engineering With Accuracy and Stability Dimensional
• Easily Assembled and Disassembled;
• Low maintenance
• Longer life
• Fine finish
• High strength
• Rugged design
• Durable nature

Manufacture Process

1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery

Our Advantages

1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.