High Precision Metal Casting Molds 50000 Shots Lifetime With Tooling Design

Metal Cast Mould Sand Casting Die Casting for Auto Parts

1. Applications: Transportation, agricultural machinery, engineering machinery, water conservancy facilities, aerospace, chemical machinery, marine transportation and other industries.

2. 30 sets of numerical control equipment, including 6 high-speed CNC milling machines, 14 large-scale gantry machining centers, 28 general-purpose equipments, 2 core shooting machines, 1 coordinate measuring machine, scanning, such as Haas, Demaggi, Taiwan Xiehong, etc. 1 set of instruments, 1 set of spectrum analyzer, 1 set of MAGMA simulation software, with an annual output of more than 1,000 sets of molds.

3. There are 168 employees, including 3 product technicians, 26 mold design engineers, 30 senior technicians and 4 professional inspectors. CAD, CAM/CAE/CAID and other computer-aided technologies are used to complete 3D modeling, CNC programming and casting. Process analysis, reverse engineering, the company has more than 30 senior fitter technicians, each technician has been engaged in the foundry mold industry for many years, has a wealth of professional knowledge.

Metal Casting Molds Proudct Range

Transportation, Agricultural machinery equipment, Construction machinery, Water conservancy facilities, Space flight and aviation, Chemical machinery, Sea carriage and so on.

Metal Casting Molds Features

• Engineering With Accuracy and Stability Dimensional
• Easily Assembled and Disassembled;
• Low maintenance
• Longer life
• Fine finish
• High strength
• Rugged design
• Durable nature

Manufacture Process

1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery

Our Advantages

1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.

Company profile

Luoyang Liushi mould Co., Ltd was established on 2001, which is National Standard Setting Unit for Lost Foam Casting Mould. The company is located in the Millennium Emperor, peony flower city of Luoyang City. We have 9800 office building, and 22000 workshop, which is well equipped with research, development, design, foundry, machining, assembly, surface treatment and other equipment. It′s a Luoyang municipal R&D center and technology center.
 

Company technicians can provide on-site guide mould assembly, test production, free repair and complete technology for lost foam casting proecss according to customer demands. With the business philosophy of "careful design, lean manufacture, best service, perfect quality", we strive to provide satisfactory products and services for customers. After years of development, our company has become the preferred mould suppliers of many lost foam casting manufacturers and the exclusive supplier.