Energy Saving Process Hydrated Lime Manufacturing Process Line Smart Factory

Product Description:

Lime can be divided into two types: ordinary lime and active lime. The former is mostly fired in earth kilns and ordinary shaft kilns, and its activity is generally within 200ml, which is mainly used for construction and road repair; the latter is mainly composed of mechanical shaft kilns and rotary kilns. After calcination, the activity can reach 300~420ml. Limes calcined in rotary kilns are of better quality, and they are mainly used in industries such as steel smelting, chemical industry and power plant desulfurization.

Raw Material: The particle size of limestone is required to be 10-40mm, and the part exceeding the upper limit of 40mm and the lower limit of 10mm shall not exceed 5%.

Features:

1. The combustion equipment uses energy-saving burners to automatically control the air distribution volume to reduce the loss of incomplete fuel combustion.

2. Rotary kiln refractory bricks adopt light-weight insulation on the outer layer and composite bricks with refractory and wear-resistant inner layer to reduce heat dissipation from the outer skin of the rotary kiln.

3. There is a vertical preheater at the end of the rotary kiln, which makes full use of the high-temperature flue gas produced by the combustion of the rotary kiln to preheat the materials in the preheater, so that the materials are partially decomposed in the preheater.

4. A vertical cooler is installed at the head of the rotary kiln to make full use of the heat contained in the high-temperature calcined white material of the rotary kiln to preheat the secondary air to 600°C, which improves the thermal efficiency. Yaotou mining

5. The vertical cooler and the kiln hood are integrated in the design and construction, which has a small footprint and good sealing, which effectively avoids the fugitive emission of hot exhaust gas.

6. The kiln tail is environmentally friendly and dust collection is good. The cyclone dust collector and pulse bag filter are used for secondary dust removal, and the emission concentration is lower than the standard.

7. The level of automation is high. The adjustment, control and alarm of the production system are controlled by PLC in the main control room. There are few on-site operators and high labor efficiency.

Lime Project Sites:

• Russia 150t/d Lime Production Line Project
• Iran 200T/D Quick Lime Calcination Plant
• UAE 50T/D Mud From Sugar Plant Regeneration Project
• Congo 50,000 t/a Active Lime Project
• China 100,000 t/a Active Calcium Oxide Production Line
• Bangladesh 1.9x30m Lime Kiln for Sugar Residue Recovery Project
• Sudan 100TPD Shaft kiln For Quicklime Plant

Customization:

ZK Lime Production Line Customization Services:

• Brand Name: ZK
• Model Number: 100-1200T/D
• Place of Origin: China
• Certification: CE
• Final Product: Quick Lime, Hydrate Lime
• Business Scope: Design, Manufacturer, Onsite Guidance
• Condition: New
• Preheater Height: 8-20m
• Feature: Energy Saving

ZK Lime Production Line is a fully customizable lime manufacturing plant that can be tailored according to your specific needs. Our production line is capable of producing 100-1000 tons of lime per day and is designed to meet the highest industry standards. With our CE certification and onsite guidance, you can be sure that you're getting a reliable and efficient production line. Our preheater height ranges from 8-20m, ensuring that our lime production line is energy-saving and cost-effective. Contact us today to learn more about our customizable lime production line.