LG160 Roller Compactor Dry Granulation Machine 35-55kg/h Capacity PLC Control System SS304 316L Material

LG160 Probiotics Roller Compactor For Dry Granulation Machine

Compared to traditional wet granulation machine (Need to add liquid binder and need drying after granulation), dry granulation machine offers significant advantages:

1. Process simplification, energy saving and high efficiency:

Dry granulation machine eliminates multiple steps and related equipment such as adhesive preparation, spraying, mixing, and drying, thereby shortening the process flow and production cycle.

No drying is required, which greatly saves energy (especially the large amount of electric energy or steam consumed by hot air drying).

2. Output product is stable and its quality is easy to control:

Due to the absence of water and solvents, dry granulation machine is particularly suitable for processing materials that are sensitive to heat and moisture (such as antibiotics, probiotics, certain Chinese herbal extracts, vitamins, etc.), avoiding the degradation or loss of active ingredients.

Dry granulation machine avoids potential issues such as dissolution, migration, and uneven drying that may occur in wet granulation, thereby enhancing the uniformity of product content.

The granules have high density and good fluidity, facilitating subsequent processes such as tablet pressing, capsule filling and packaging.

3. Environmental protection and safety:

No organic solvent emissions, no wastewater production, making it more environmentally friendly.

For certain industries with solvent residue restrictions, such as pharmaceutical, this is a key advantage.

Reduce dust and improve the production environment.

4. High yield:

The entire process operates as a closed system, resulting in minimal material loss and typically higher product yield compared to wet granulation.

 Models 

For large production scale application, we provide double-supporting roller model

Application Fields of dry granulation machine

1. Phama industry (The main application):

Tablet production: Manufacturing granules as intermediates for tablet pressing.

Capsule filling: Prepare granules with good fluidity and directly fill them into capsules.

Deal with drugs that are unstable to damp heat.

2. Food industry:

Royal jelly freeze-dried powder, collagen, solid beverages, seasonings (such as instant soup mix, fruit juice powder), food additives, essence and flavor granules, etc. Dry granulation can improve solubility and moisture resistance of the granules.

3. Chemical industry:

Magnesium oxide, pyrazole, antioxidants, electro-jade powder, catalysts, detergents (washing powder particles), pigments, dyes, fertilizers, and plastic additives. Dry granulation can reduce dust and improve the fluidity of granules.

4. Other Industries:

Powder pretreatment in industries such as ceramics, metallurgy, and battery materials (for example, positive and negative electrode materials).