Automatic Lithium Ion Battery Pack Production Line 18650 / 21700 / 32650 Cylindrical

Power supply: AC220V±10% 1KW 50HZ±10%

Air source: 0.4-0.8mpa, no water mist, no impurities

The box cell is packed in 10*10 cartons, with a maximum of 5 boxes at a time

The box cell is packed in 12*15 cartons, with a maximum of 4 boxes at a time

Adopt Taiwan upper silver guide rail

Cell shift power: stepper motor/decelerator motor

Control system: XC2-24T-E PLC programmer

Operation interface: TG-765-UT color display screen, easy to operate

Cylinder: Attec /SMC/XINCHENG

Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like

Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi

Production efficiency: more than 4500PCS/H

Main FUNCTIONS: MANUALLY PUT the cell in the box into the box assembly line, automatically enter the position of the cell, and push the empty box into the storage box.The cells in the cartons are automatically removed and transferred to the line of the automatic surface cushion machine, which is compatible with different diameter of 21/18 electric cell packaging boxes

Power supply: AC220V±10% 1.6KW 50HZ±10%

Air source: 0.4-0.8mpa, no water mist, no impurities

Adopt 4 - pin cushion mechanism to improve efficiency

Adopt frequency conversion motor and CAM punching pad to prevent battery damage

Japanese high speed steel die, design life of 5 years

Automatic rewinding of waste materials

Adopt Taiwan silver guide rail, lead rod

The lower cell motor adopts Taiwan force reduction motor

Power of manipulator: closed-loop stepper motor/servo motor

Cell shift power: stepper motor

Control system: XD-42T-E PLC programmer

Operation interface: TG-765-UT color display screen, easy to operate

Built-in fault alarm system (according to the prompt to remove the fault)

Automatic alarm for shortage of highland barley paper

Quantitative reminder of die cleaning

Cylinder: Attec /SMC/XINCHENG

Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like

Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi

Test power: Star pneumatic

Cylinder: Attec /SMC/XINCHENG

Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like

Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi

Test efficiency: above 4500PCS/H

Test needle model: KS-100A3000

Test needle life: 600,000 times

Main functions: single test cell voltage and internal resistance, through the servo motor shift, test 10 cells, from the cell shift mechanism to triple shift mechanism 1, test data in the sweep code completed and cell bar code binding, storage database

Tester model: HIOKI BT3562 optional domestic HK3560

Test channel: channel 1

Voltage reading accuracy: plus or minus 0.02MV

Internal resistance reading accuracy: plus or minus 0.2 Hao

Repeated tests are consistent

Test data in the sweep code completed and cell bar code binding, stored in the database

Test efficiency: 5000PCS/H

Honeywell/Genz/HiKVision sweep code

Custom light source is used to ensure the accuracy of code reading

Identification system: Bicester independent research and development

Camera width: within 300*150MM

Executive device: Industrial computer, genuine WIN7 system

Main Functions: Sanlian shift 1, sweeps the batteries into the code, start the step motor drive gear, the batteries clockwise, to read bar code data binding, not read bar code and test negative sentences is bad, the test data in the code completion and batteries barcode binding, store database, MES system docking with party a, don't sweep yards, and yards function can be blocked, 11 sets of gear transmission, with rubber ring to increase the friction on the core, to ensure the normal rotation of the core, normal reading, 18650 and 21700 cells universal

Scanning efficiency: more than 3500PCS /H

Adopt Taiwan silver guide rail, lead rod

Automatic gear manipulator power: 2 axis 400W servo motor

Module: 2 axes

It is stable and reliable to grab 10PCS of electric cell at one time and adopt cylinder telescopic permanent magnet

Control system: XD series PLC programmer

Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek

Operation interface: TG-765-UT color display screen, easy to operate

Main FUNCTIONS: ACCORDING to the range of set voltage internal resistance, put the cell into the corresponding pipeline slot, 18650 and 21700 cells are universal

Use 3 synchronous belt transmission

Transmission power: 25W reducer motor

Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek

Number of stalls: 5 OK stalls

The assembly line is divided into cell feed and cell discharge

The discharging level of the cell is equipped with automatic mounting mechanism, which opens automatically when the cell is taken

18650 and 21700 cells are universal

Power supply: AC220V±10% 1.6KW 50HZ±10%

Adopt Taiwan silver guide rail, lead rod

Lift power: Brake reducer motor

Storage capacity: 18650 about 240PCS, 21700 about 180PCS

Lifting speed: 8MM/ SEC

Control system: XD series PLC programmer

Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek

Operation interface: TG-765-UT color display screen, easy to operate

18650 and 21700 cells are universal

Robot model: Yamaha YK400XR

Valid range: radius 360MM

Load weight: 3KG

Main functions: The robot takes out the well-spaced electric cell and inserts it into the bracket (or without bracket mold).

Efficiency: 5000-6000 PCS/H

Technical parameters: See Yamaha manual for details

Main functions: Special research and development of control system for Yamaha robot

Manually set robot coordinates and actions

Match Yamaha 4-axis / 6-axis robot

Debugging is simple, easy to learn, easy to understand

The 7.5-inch touch screen displays the current status

Operating system: Bicester independent research and development

Power supply: AC220V±10% 0.6KW 50HZ±10%

Hikvision 10 million HD camera

Identification system: Bicester independent research and development

Camera width: 420*300MM or less

Executive device: Industrial computer, genuine WIN7 system

Main functions: CHECK and compare the positive and negative electrodes of the plugged cell, and stop the operation if the position is wrong or the polarity is back, waiting for manual confirmation before release

Scanning efficiency: more than 6000PCS cell /H

During normal production, every test, when qualified, the screenshots will be sent to the MES system of your company for preservation (about 8M each).

Interface mode: Webserive

Send Send: Send in hexadecimal format

Main function: Automatic spot welding for single side of battery pack

Standard HEQUAN(Bicast), MDA8000B/MDB4000B transistor welding power supply,

Optional MIYACHI MDA8000B/MDB4000B transistor spot welding power supply

With current detection function, false welding, explosion fire alarm

Four-axis pure servo motor operation

Spot welding coordinate data can be imported by U disk or array

Positive and negative welding currents can be set differently (spot welding specification)

Single cell can be set at a certain position without spot welding

Spot welding needle cooling: standard with chiller

Standard rotating welding head, plus or minus 90 degrees rotation (plus or minus 90 degrees range, arbitrary setting)

Optional automatic grinding welding needle function

Optional welding needle pressure detection function

Welding data acquisition and upload

Interface mode: Webserive

Send: to be sent as a string in XML format

Spot welding efficiency: more than 4500PCS cell /H (calculated according to the two times of spot, 4 welding spots for the positive electrode and 4 welding spots for the negative electrode)

Spot welding of nickel :0.08-0.15 nickel plating or pure nickel without the diversion groove welding

0.15-0.2 nickel plating or pure nickel is recommended to be welded with a diversion groove

Convex welding is recommended for nickel plating above 0.2mm -0.5 or pure nickel

Main function: Turn the mold into B side automatic spot welding

Turnover efficiency: 20S/ time

Same as A surface

Could be customized for single side weldiing or two sides

Main Functions:

Remove the spot-welded battery and transfer it to the circulation line or assembly line

Efficiency: 20S/ time