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Erw 4.0mm High Frequency Welded Tube Mill Direct Square Forming

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Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd

City: shijiazhuang

Country/Region:china

Tel:86-311-85956158

Contact Person:
Mr.Peter
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Erw 4.0mm High Frequency Welded Tube Mill Direct Square Forming

Brand Name ZTZG
Model Number ERW140
Certification ISO9001
Place of Origin China
Minimum Order Quantity 1
Price Negotiable
Payment Terms L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability 200 sets/year
Delivery Time 90 days
Packaging Details All mechanical equipment is nude packing and electrical parts are packed in wooden cases
Product Name ERW High Frequency Welder Direct Square Forming Square Tube Mill
Pipe shape Rectangular,Square,Round
Square & rectangle tube 50mm×50mm -110mm×110mm
Thickness 2.0mm-4.0mm
Line Area 80m(length) ×6.5m (width)
Length 6m-12m
Power(w) 180 kw
Production Speed 20-60 m/min
Capacity 30,000ton/year
Color Any color
Workers 6-8
After-sales service provided Online support,Engineers available to service machinery overseas
Application Energy Supply Pipe,Other,Construction,Furniture
Service video, online consultation
Detailed Product Description

ERW High Frequency Welder Direct Square Forming Square Tube Mill

 

 

The high-frequency pipe production line is specialized equipment to produce high frequency straight seam welded pipes for structuralpipe and industrial pipe with 50mm×50mm -110mm×110mm and wall thickness of 2.0mm-4.0mm.

Direct Square to Square Pipe Mill/Tube Mill

Compare with round into square&rectangle forming way,this way is better for the shape at the edge of cross section,comparatively, semi-diameter of inner arc is Small, and the brim is flat, outlook is regular.

It is directly roll the steel strip and bend it to square & rectangular shape, then weld it to finish the formation.

 

Basic Technical Information of Welded Pipe Production Line

Product&yield

Round Pipe

60mm-140mm Thickness:2.0mm-5.0mm

Square & rectangle tube

50mm×50mm -110mm×110mm Thickness:2.0mm-4.0mm

Length

6m-12m Length         Tolerance: ±3mm

Production Speed

20-60 m/min

Production capacity

30,000ton/year

Consumption

Mill installed capacity

180 kw

Line Area

80m(length) ×6.5m (width)

worker

6-8 workers

Raw Material

 

Carbon Steel coil

Q235B(ASTM GR·D,σs 230)

Width

190mm-440mm Thickness: 2.0mm-5.0mm

Coil ID

520-680mm

Coil OD

Max 1700mm

Coil Weight

5.0t

 

Characteristics and Advantages:

1).Compare with round into square&rectangle forming way,this way is better for the shape at the edge of cross section,comparatively, semi-diameter of inner arc is Small,and the brim is flat,outlook is regular.

2).the whole line load is low ,especially the sizing parts.

3).The width of steel strip is small about 2.4-3% than round into square & rectangle,it can save the consume of raw material.

4).It adapt the multi-point bending way, avoid the axial force and side abrasion, reduce the forming step while ensure the quality,meanwhile it reduce the power wastage and roller abrasion.

5).It adapt the combined type roller on the most of the stands,it realize that one set of roller can produce dozens of square&rectangle pipe with different specification,it decrease the store of roller,low the cost about 80% on roller, Fast the bankroll turnover, short the time one new product design.

 

 

 

 

 

Technical flow

Scrolling up→ Uncoiling → Shear and Welding→ Spiral accumulator→ Forming → H.F. induction welding→ External burr removing→ Cooling → Sizing→ Flying saw → Run out table →Inspecting→ Packing→ Warehouse

 

Forming process

Round pipe

Cold roll forming process

Good roller design

ZTF forming process

Save alt least 60% roller cost with electric control adjustment

Square & rectangular pipe

General round-to-square process

Stable forming process

Round-to-square with turkshead

Good pipe quality

Process of directly square-to-square(DSS)

One set of roller can produce all tubes with electric control and automatic adjustment

 

 

Equipment Advantages

  • ZTF forming process save roller up to 60%
  • With direct square forming technology, one set of roller can produce all pipe sizes
  • Electric control and automatic adjustment, high precision, high roller change speed

 

We can design and manufacture square tube machine according to customer’s requirement.

Product Tags: 4.0mm high frequency welded tube mill   square high frequency welded tube mill   4.0mm high frequency welded pipe mill  
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