China ERW Tube Mill manufacturer
Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd
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40~90m/Min ERW Tube Mill

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Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd

City: shijiazhuang

Country/Region:china

Tel:86-311-85956158

Contact Person:
Mr.Peter
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40~90m/Min ERW Tube Mill

Brand Name ZTZG
Model Number ERW 76
Certification ISO9001
Place of Origin China
Minimum Order Quantity 1
Price Negotiable
Payment Terms T/T, L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability 200 sets/year
Delivery Time 120 days
Packaging Details All mechanical equipment is nude packing and electrical parts are packed in wooden cases
Item ERW76 Carbon Steel Black Square & Rectangle Tube Mill
Raw Material Carbon steel, black steel, stainless steel, Cold roll, ow-carbon Steel,HR carbon steel,Q235,S235
Diameter 32-76mm
Thickness 1.5-4.0mm
Prodution Capability 40 ~ 90m/min
Applicable Industri Energy Supply Pipe, Building Material Shops, Energy Supply Pipe
Welding type Solid-state high frequency welding
After Warranty Serve Video technical support, Online support, Spare parts
Local Service Location Egypt, Turkey, Philippines, Brazil, Peru, Saudi Arabia, Mexico, Russia
Marketing Type New Product 2020
Warranty of core part 1 Year
Core Components PLC, Engine, Bearing, Gearbox, Motor, Un-coiler, Hydraulic shear
Condition New
Type Pipe Production Line
Production Capacity 98%
Pipe material Carbon Steel,Iron
Application Energy Supply Pipe,Drain Pipe,Natural gas,Petroleum,Industrial pipe
Weight 10 Tons
Detailed Product Description

Product Introduction

High frequency welded pipe production line is mainly used for continuous production of straight seam welded pipe. It adopts high-frequency induction welding, which can not only produce round pipe but also corresponding square pipe and special-shaped pipes. The high-frequency pipe welding machine is mainly used for the production of various iron pipes, construction pipes, structural pipes, water pipes, oil pipes, API Pipes, and so on.

Rolling speed:40 ~ 90M/min
Configure high frequency devices:150KW
User configuration items :(for reference)
The site is occupied by mechanical equipment:35M×4M(length × width)
Space occupied by electrical equipment:5M×3M(LENGTH × width)

 

Process Flow

Steel Coil → Double-arm Uncoiler → Shear and End Cutting & Welding → Coil Accumulator → Forming (Flattening Unit + Main Driving Unit + Forming Unit + Guide Unit + High-Frequency Induction Welding Unit + Squeeze Roller) → Deburring → Water Cooling → Sizing & Straightening → Flying Saw Cutting → Pipe Conveyor → Packaging → Warehouse Storage

 

 

Theory

The straight seam welded pipe production line uses roll forming theory to gradually shape the strip steel into a billet tube, then through Kelvin effect and proximity effect of the high frequency current to heat up the welding line, letting it reach the welding temperature and finish the welding. A scraping device will then cut off the extra burr created during the welding phase, and the heated tube will go through the process of water cooling which lowers the tube temperature to standard degrees. Next, another round of roller-sizing will further shape the tube size and thickness and let it reach the desired diameter or dimension. Lastly, the tube will go through a rough straightening process through Turkshead and finally come out as the finished product.

 

Raw MaterialCoil MaterialLow Carbon Steel, Q235, Q195
Width100~240mm
Thickness1.5~4.0mm
Coil IDφ450-φ520mm
Coil ODMax φ1200mm
Coil Weight1.0~3.0Tons
Production CapacityRound Pipe32~76mm
Square & Rectangular Pipe25*25~60*60mm
Wall Thickness1.5~4.0mmmm (Round Pipe)
1.5~3.0 mm(Square Pipe)
SpeedMax. 80m/min
Pipe Length6~12m
Workshop ConditionDynamic Power380V, 3-phase,
50Hz (depends on local facilities)
Control Power220V, single-phase, 50 Hz
Size of the whole line65m X 6m (L*W)

 


 

ZTZG Company Introduction
 
 
 
 

FAQ

 

Q: Are you a manufacturer?
A: Yes, we are a manufacturer. We have 4 factories ( Machining, Assembling, Heat treatment, and Moulding ). We also have our own R&D department. Welcome to visit us.
Q: What kind of payment term do you do?
A: We do T/T.
Q: What info do you need before giving me the price and proposal?
A: Since we design individual machines based on our customer's requirements, we need your desired products' basic dimensions, including all the pipe diameter(or tube length), thickness range, usage, raw material steel grade, coil weight, and degree of automation.
Q: What should I do if I just start a new business?
A: Contact us immediately, we provide a free consultant for pre-sales service. Also, we can help you solve the raw material (steel coil) purchase, worker training, international market price, and more.
Q: How do you do QA?
A: We have a special team to do strict QA, this is one of our strengths:
(1)Every gearbox will be tested for 8 hours with oil inside to guarantee there is no leak.

(2)Every shaft will be inspected for centering jumpiness.
(3)Every roller will be checked to make sure it's in the range of tolerance critical parts will be inspected for all dimensions.
Q: Why I should choose you? what are the differences between you and other Chinese suppliers?
A: We are concentrating on pipe-making machines for more than 20 years. We have constructed many steady trading partners in Asia, Africa, the middle east, Europe, and South America throughout the years. Our innovative designed production line and every single unit of the production line are economical and practical.
Product Tags: 90m/min ERW Tube Mill   40m/Min ERW Tube Mill  
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