Hardfacing Machine
Description
Our hardfacing machine is our new generation automatic welding
equipment with multi purposes and high performance. This hardfacing
equipment has the advantages of stable overlaying function, easy to
operate and convenient in installation. The hardfaced weld overlay
can form a metallurgical bond with the substrate. This automatic
welding equipment is also used to rebuild parts to OEM
specification, or extend the service life of components through
enhancing resistance to wear, abrasion, corrosion, heat and impact.
Hardfacing machine may also be used selectively to critical wear
areas on new parts, or as a means of restoring worn parts to
original size.
Characteristics
1. Our automatic welding equipment can realize interactive
operation through using TECO touch screen, human-machine interface
and wireless remote control.
2. This hardfacing machine is highly-effective in real-time
monitoring of operation process, production, welding time, and
fault.
3. The aluminum alloy trolley and arm are designed by adopting a
specially-designed turnover mechanism, and the welding head adopts
universal adjusting lever. When the angle and height position is
adjusted, this hardfacing equipment can be quickly debugged and
installed.
4. This automatic welding equipment uses MITSUBISHI TECOPLC system
to control welding parameters, touch screen manipulation settings,
surfacing time, etc.
5. Special power supply for hardfacing to ensure stable output
characteristics.
6. The operational control system of our hardfacing machine
consists of touch screen, control box, and wireless remote
operation handle. This handle helps obtain high working efficiency
in hardfacing practices.
7. The X- and Y-axis walking mechanisms have the advantages of
accurate positioning, fast response, and few errors under
continuous running conditions.
8. Each unit of this hardfacing equipment is connected with
imported aviation plug, durable, convenient and attractive in
appearance.
9. This automatic welding equipment can be applied to arc welding,
submerged arc welding, gas shielded-arc welding, swing arc welding,
etc.
Specification
| Model | JS-350S |
| Manipulator | Heavy-duty motorized cross-slides |
| Weld Process | Hotwire TIG |
| Turntable | 6 foot diameter table, 15 ton capacity with slip ring |
| Standard Power Source | Miller Maxstar 700 with Coolmate 3.5 cooler, Maxstar 200 DX |
| Optional Power Source | Other power sources are available |
| Minimum Weldable Bore | 1.77 in (45 mm) diameter |
| Welding Speed | 7.87 in/min to 17.7 in/min (20 to 45 cm/min) |
| Air Pressure | Requires 3-4 bar / 45-60 psi |
| Control Functions | Controlled by 15 in TFT HMI or remote pendant |
| Input Power RDA VCS 700 | VCS (controller, manipulator, turntable) - 380 to 480 V, 3 phase,
50/60 Hz |
| Input Power Miller Power Sources | Maxstar 700 and Maxstar 200DX - 380 to 480 V, 3 phase, 50/60 Hz |
| Input Power Miller Cooler | Coolmate 3.5 - 115 VAC 50/60 Hz (from power source) |
| Overall Height | 216.5 in (5500 mm) |
| Shipping Weight | 21,054 lb (9550 kg) complete system |
| Water Cooled TIG Torch | Various fixed and adjustable-angle torch heads available |
| Maximum Height Bore Depth | Up to 78.7 in (2000 mm) depending on torch type and vertical slides
used |
