China Coffee Capsule Filling Sealing Machine manufacturer
Jiangsu Sunyi Machinery Co., Ltd.
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Less Than 1% Residual Oxygen Single Lane kcup Filling Sealing Machine

Less Than 1% Residual Oxygen Single Lane kcup Filling Sealing Machine

Brand Name SUNYI
Model Number single lane k-cup filling and sealing machine
Certification CE, SGS, ISO9001
Place of Origin China
Minimum Order Quantity 1 set
Price USD 15,000 set
Payment Terms L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability 30 set per month
Delivery Time 30 days
Packaging Details wrapped with plastic films, packed by strong export standard wooden boxes
Product name 1800BPH K Cup Filling Machine
Material Food standard 304 stainless steel
Filling accuracy ±0.15g
Hopper capacity 1.0L-2.5L / 110L
Control system PLC remote control system
Shape linear machine
Dimension 1734(L)x762(W)x2432(H)mm
Net weight 650 kg
Detailed Product Description

Less Than 1% Residual Oxygen Single Lane K-Cup Filling And Sealing Machine

 

Introdution of the single lane K-cup coffee capsule filling and sealing machine

This k-cup coffee capsule filling and sealing machine can be equipped with individual process modules for a wide range of applications. It is of great ease to change the mould for different types using on the same machine. It can inject the unqualified products automatically. You can fill in liquid, powder and granule materials, such as coffee powder, milk powder, tea, yogurt and other materials at you will.

It can be used for Compatible Nespresso capsules, Dolce gusto, Lavazza blue or point, Pod, K-cup, Kshot and so on. 

 

Parameters of the single lane K-cup coffee capsule filling and sealing machine

Filling weight range0-20g (customized)
Filling accuracy±0.15g
Residual oxygen<1%
Max speed1800 BPH
Hopper capacity1.0L-2.5L / 110L
Control systemPLC ( OMRON, SCHNEIDER, ROCKWELL )
Displayer7 inch touchscreen
Power supplyAV 110V, 220V, 380V 50-60Hz
Air supply6 BAR
Shapelinear
Warrantyone year
Coffee capsule materialPP
Dimension2335(L)x1150(W)x2385(H)

 

Characters of the single lane K-cup coffee capsule filling and sealing machine

•The whole machine adopts stainless steel materials;

•It adopts high precision of the chain wheel, gearbox, bearing and dividing box which determine the fast, stable and accurate operation of the machine to prolong the service lifetime and the pleasant rhythm.


•The high-quality pneumatic components make the air circuit of the machine run stably. The stable air pressure and the even air flow inside the machine greatly avoid the failure, namely can greatly improve the production capacity and guarantee the service lifetime of the machine;

• Electrical parts are from most famous brands with best quality (Schneider, Siemens, Allen-Bradley…)

• UV sterilization system provides a good production environment for capsule production;

•Electromagnetic storm has largely solved the problem of static electricity in the process of powder packaging, resulting in the failure of packaging process;

•The peristaltic pump drop filling device is ready for adding liquid flavors into the capsule in the future;

•The second strengthen heat sealing. It eliminates the risk of defective products entering the market, even if the first heat seal fails;

•The online weighing device feeds the data back to the PLC in real time, identifing the unqualified products and automatically injects them;

•Discharging over-turning device prepares for the following packaging of the capsule, bagging or cartoning;

•Automatically counts the output of the finished capsules;

•Roll film cutting and sealing system with high-precision fine tooth cylinder blade can realize online cutting and sealing at the same time. The sealing deviation is within 0.1mm. With the identification mark system, servo motor drives roll film expansion and dragging precisely;

• With nitrogen filling device, it creates a low-pressure environment. When the nitrogen source pressure and flow rate meet the conditions, the residual of Oxygen will be reduced to less than 1% in the capsule, so that the fresh coffee is sealed and wrapped by highly pure nitrogen;

•The remote control system, to a great extent, solves the problem of international PLC and HMI inconsistency of the software installed on the PC side. Moreover, the customer can observe the condition of the parameter value of the machine, the failure rate of the machine, the production efficiency and so on in real time every day through the mobile app;

 

•Screw feeder and vacuum feeder, according to the choice of customers to configure the corresponding automatic replenishment system.

 

Usages of the single lane K-cup coffee capsule filling and sealing rotary machine

1. cup loading
The elevator will convey empty coffee capsules to automatic sorter machine. It can load 2000-3000 pieces capsules, shortening the time that people add empty capsules into the machine by hand. Every 1 hour you need to add capsules. And when lacking capsules, the sorter will send capsules automatically.

2. auger filling
Auger filler is driven by Servo motor.
Constant speed mixing device ensures that the density of coffee powder is always uniform and there is no cavity in the hopper.
Visualized hopper can be pulled out and moved for easy cleaning.
Powder level detection and vacuum feeder convey powder automatically.
Special filling outlet structure ensures stable weight and no powder spreading.
 
3. tamp and clean

Powerful vacuum clean-up device for top edge of capsules/cups to get a good sealing effect.
Pressure adjustable stamping, it compacts powder strongly, when brewing coffee, it will get a good espresso and extrac more crema.
 
4. roll films

With an eyemark, it can make sure that the logo is on the capsule's center. Cutting and sealing in one step will realize lids to close capsule's top precisely.
 
5. heat sealing
After the first cutting and sealing top lids, there has a double sealing station, to guarantee lids sealing reach 100% without any problem, and no capsules leak gas. Thus can keep coffee aroma.

6. output
The mechanism arm will pick finished capsule out from machine's mold,and place it on the 1 meter conveyor, it outfeed capsules steadily. The conveyor will be easily to second package and go into boxes.
 

Product samples

Filling weight10-11g
MaterialPP with EVOH
Sealing filmAluminum+PP
Diameter51mm
Inner filter materialpaper filter / synthetic filter

 

Product Tags: SS304 K Cup Filling Machine   1800BPH K Cup Filling Machine   110L K Cup Sealing Machine  
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