Remote Sensor Integration Rubber Calender Machine
Customization
The customization options can include remote sensor integration.
Various sensors can be installed on the calender machine to monitor
specific parameters such as temperature, pressure, or humidity.
Operators can remotely access and analyze this sensor data to
ensure optimal machine performance and product quality
Thickness Control: The calender machine is equipped with mechanisms
to control the final thickness of the rubber sheet. These
mechanisms can include adjustable roll gaps, hydraulic or
mechanical screw-down systems, and measurement devices to monitor
and maintain the desired thickness.
The machine may also include additional features such as
temperature control systems, cooling mechanisms, and trimming
devices to enhance the calendering process and achieve the desired
final product specifications.
Cooling and Winding: After the rubber sheet is formed, it is cooled
using air or water cooling systems to stabilize its properties. The
cooled sheet is then wound onto a roll or cut into desired lengths
for further processing or storage.
Process Control and Automation: Modern calender machines
feature advanced control systems for temperature control, speed
control, and thickness monitoring. Automation features can include
recipe management, data logging, and integration with other
equipment in the production line
Customization Options: Depending on your specific requirements, a
1400mm calender machine can be further customized with features
such as additional rolls for specific processes (e.g., four-roll
calenders), specialized surface patterns or textures on the rolls,
and auxiliary equipment for edge trimming or surface finishing.
reference photos
The technical parameters for some models roll calender calendering
for rubber machines:
Product Model | XY-1200 | XY-1400 | XY-1730 | XY-2130 |
Working diameter of rollers (mm) | 400 | 450 | 610 | 710 |
Working length of rollers(mm) | 1200 | 1400 | 1730 | 2130 |
Speed ratio of front and rear roller | 1:1.38:1.38:1 | 1:1.5:1.5:1 | 1:1.4:1.4:1 1:1.4:1.4:1.4 | 1:1.5:1.5:1 |
Middle-roll linear speed(m/min) | 3~26.3 | 2.5~25 | 8~50 | 3~30 |
Adjusting nip range (mm) | 0~10 | 0~10 | 20 | 0~20 |
Min product thickness(mm) | 0.2 | 0.2 | 0.15 | 0.15 |
Production calendaring width(mm) | 1200 | 1250 | 1500 | 1900 |
Motor power(mm) | 75 | 110 | 185 | 220 |
Overall size L*W*H (mm) | 6400*1620*2490 | 6500*1970*2740 | 6580*2460*2920 | 7010*4150*3730 |
