Product Description China Manufacturers Clinker Cement Grinding Plant Module Moving
Grinding Station
Advantages: | Higher Effectiveness | | 1 | As the grinding station is all modular, the mechanical and
electrical assembly of various modules in China has been completed,
and it is easy to be plug and played when transported to the
hoisted overseas site, whose installation speed is over three times
than the traditional grinding station, greatly reducing the cost of
rental and installation labor for foreign cranes | | 2 | Less than 8 months after the contract comes into effect and the
products arrive at the site in succession, plus on-site
installation, cold and hot commissioning, trial production. If the
cooperation with the owner is good, the project will be started and
put into production within 1 year. | | | | More flexible and Easier to use | | 1 | Smaller land occupation,less investment and shorter capital
recycle, quicker to make a decision. | | 2 | Each equipment module can be pulled away by truck with only one
crane, including the cement silo when the bolt is loosed away.
Moreover, each module is protected by a solid steel structure
frame. When the equipment is settled, it still keeps its original
life span and accuracy. So that you can feel at ease with enjoying
make a decision quickly. | | 3 | The module selection is flexible, and it can adapt to the existing
equipment in your factory | | 4 | Due to the high integration and reasonable automation of the
modular grinding station system, so it is easy to use, with
accurate process monitoring, high yield, low failure rate and
shutdown rate. | | | | Cost savings | | 1 | The recovery rate of traditional grinding station is 20% at most,
but ours is over 95% | | 2 | Reduce civil construction amount by 60%, and installation cost by
60% | | 3 | Save 1 cement production workshop and 1 raw material batching
workshop, save 6 million yuan for steel structure + civil
engineering + installation | | 4 | As the production cycle is 30% shorter, the financing cost is
reduced by 30% | | 5 | Due to the stable frame structure and high equipment configuration,
the service life is 20% longer; due to the energy efficiency of all
motors is IE3 and automation avoids useless work, the energy saving
is 20%; due to the equipment compact failure point is less, so the
maintenance cost is reduced by 20%. To sum up, the use cost is
greatly reduced. |
Model HBM series modules | HBM – 30 | Cement output | 30 tons/hour, 250,000 tons/year | | Power consumption | 1500 KW/h | | Size & weight | The largest module: 65(T), 3.5 *3.5 *13 (M) | | The remaining modules: 35(T), within 3 *3 *12 (M) | | | | HBM – 50 | Cement output | 50 tons/hour, 420,000 tons/year | | Power consumption | 2300 KW/h | | Size & weight | The largest module: 100(T), 4 *4 *15 (M) | The remaining modules: 45(T), within 3.5 *3.5 *13 (M) |
Introduction of HBM-50 | 1,Raw material admission system | | 1.1 - (skip car/grab car) into the warehouse: 10 m | | 1.2 - Needle valve | | 1.3 - Feeding belt conveyor: 8 m | | 1.4 - Filter system: 1 set | | 1.5 - Conveyor belt conveyor (length selected according to owner's
site layout) |
| 2, Raw material distribution system (3 modules) | 2.1 – Hopper a: 40 m (can be changed according to the owner's
process requirements)
Quantitative feeder a: 1.75m, 1.1kw,
Hasler | 2.2 – Hopper b: 24 m (can be changed according to the owner's
process requirements)
Quantitative feeder b: 1.75m, 0.55kw,
Hasler | 2.3 – Hopper c: 24 m (can be changed according to the owner's
process requirements)
Quantitative feeder c: 1.75m, 0.55kw,
Hasler | 2.4 – Hopper d: 16 m (can be changed according to the owner's
process requirements)
Quantitative feeder d: 1.75m, 0.55kw,
Hasler | | 2.5 – Horizontal belt conveyor: 13 meters, 1 | | 2.6 – External bucket elevator and steel platform: lifting height
14 meters, 1 set | | 2.7 – Conveying chute, pipeline and valve | | 2.8 – Dust removal system: 2 sets | | 2.9 – Conveyor belt conveyor (length selected according to owner's
site layout) |
| 3,Cement production system (7 modules) | | 3.1 – Ball mill: double barn, 3.2 m *12 m | | 3.2 – Reduction gear: heavy gear/high gear | | 3.3 – Motor: 1600 kw, 4 kv ~ 10 kv, xiang/LAN | | 3.4 – Powder collection system: low with cyclone, high with Osepa+
cloth bag dust collection | | 3.5 – Large fans: 2 | | 3.6 – External bucket elevator and steel platform: lifting height
14 meters, 1 set | | 3.7 – Conveying chute, chimney, pipeline, a number of valves | | 3.8 – Cement pneumatic conveying pump: head 25 m (depending on
transmission distance) | | 3.9 – Pneumatic conveying pipeline (length and elbow are selected
according to site layout of the | | 3.10 – Pneumatic conveying buffer hopper: 1 | | 3.11 - Conveyor belt conveyor (length selected according to owner's
site layout) |
Cement delivery system | Option A: 4 500m silo + twin trucks in bulk | | a.1 – Cement silo: 500m, fully bolted, 4 | | a.2 – Bin top precipitator: with pulse valve, 4 | | a.3 – Screw conveyor: 2 | | a.4 – Loading platform: steel structure with color steel awning, 2
sets | | a.5 – Bulk machine: 2 |
| Plan B: 2 500m silos + 1 truck in bulk + 1 cement bag system | | b.1 – Cement silo: 500m, fully bolted, 2 | | b.2 – Warehouse top dust collector: with pulse valve, 2 | | b.3 – Screw conveyor: 1 | | b.4 – Loading platform: steel structure with color steel awning, 1
set | | b.5 – Bulk machine: 1 | | b.6 – Bagged workshop: steel structure with color steel plate
completely surrounded, 1 set | | b.7 – Bagging system: 1 set | | b.8 – Bucket elevator: lift 20 meters, 1 | | b.9 – Buffer cone: 1 | | b.10 – Dust removal system: 1 set | | b.11 – Quantitative feeder: 1 | | b.12 – Conveying chute, pipeline and valve | | b.13 – Stacker: 1 set | | b.14 – Loading system: 1 set |
Container control room | 1 – Low voltage electric control room: 380V ~ 440V, 1 set | 2 – High pressure electric control room: 4000V ~ 10000V, 1 set |
Quatation Category&RFQ | Series No | Category | | 1 | mechanical equipment | | 2 | high and low voltage electrical | | 3 | steel structure | | 4 | modular assembly | | 5 | Powder collection system: high Osepa+ cloth bag dust collection | | 6 | Cement delivery system package plan | | Lead time: | | 8 months can be used to start the installation at the foreign site,
and the goods will be delivered in 10 months. | | Warranty period: | | 1 year after delivery.The main equipment escort for customers for 5
years (active after-sales service, if the quality problem is
confirmed, we bear the cost). | | Payment method: | | 30% advance payment;60% payment for goods;5% of the field debugging
successfully turned in the key;5% quality retention money 1 year
after shipment. | | On-site guidance and debugging service: | $500 / day per person. |
Customer Visiting & Prodution details
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