Customization High-Efficiency Copper Dissolution Tank For Copper Foil Equipment

Customization High-Efficiency Copper Dissolution Tank for copper foil equipment

The High-Efficiency Copper Dissolution Tank is an essential component in the electrolytic copper foil production line, playing a pivotal role in dissolving copper raw materials into the electrolyte. This process is critical as it supplies the necessary copper ions for the electrolysis process, ensuring the stability of the electrolyte and maintaining the appropriate concentration and composition of copper ions. The tank’s ability to enhance production efficiency and output makes it a key asset in meeting market demands and boosting enterprise competitiveness. By precisely controlling the electrolyte's composition, it ensures consistent and high-quality copper foil production, aligning with customer quality requirements. Additionally, the tank's rapid dissolution capabilities lead to energy cost savings and support the sustainable development of the enterprise. In short, this high-efficiency copper dissolution tank is indispensable for high-quality and efficient copper foil production, directly influencing production efficiency, product quality, and energy costs.

Innovation and Benefits

Our latest High-Efficiency Copper Dissolution Tank introduces a groundbreaking approach by replacing the traditional natural gas heating method with gas-liquid mixed-flow jet diversion technology. This innovative design significantly accelerates the oxidation of copper wire by fully integrating oxygen bubbles from the air, inducing a faster chemical oxidation reaction. Remarkably, even without external heating, the tank can maintain a dissolution rate of ≥ 200 kg/h with 40 tons of copper wire, nearly doubling the efficiency of conventional spray-type copper dissolution methods.

The tank's design not only enhances the dissolution reaction's efficiency but also significantly reduces the amount of copper material required compared to traditional copper melting tanks. For example, in a production scenario involving 10,000 tons of copper foil annually, this new tank can reduce the capital tied up in copper raw materials by approximately 50 million yuan (around $7.14 million). Furthermore, the elimination of steam heating leads to substantial savings in both raw material and energy costs for our customers.

This advanced technology makes the high-efficiency copper dissolution tank an ideal solution for optimizing copper foil production processes, offering unmatched benefits in terms of cost-effectiveness, environmental sustainability, and operational efficiency.