Camera Inspection System for 8.6mm Spout Cap Automated Defect Detection

Camera Inspection System for 8.6mm Spout Cap Automated Defect Detection

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Vision System Features

Inspection Theory

The product is stably and orderly transmitted to the KEYE cap vision inspection machine, and the high pixel sample images captured are transmitted to image processing software through customized LED light sources and HD industrial cameras. Based on big data, AI algorithms are analyzed and compared, and the system automatically determines defective and good products. The corresponding pneumatic components are controlled to eliminate defective products online, and the good products are counted and boxed to complete product inspection.

The software will open up sample comparison standards, and production personnel at the customer's site can control the comparison accuracy, select the most suitable accuracy standard for their own production situation, and thus control the defect rate.

Equipment Overview

We adopt 7 sets of high pixel industrial cameras and high-performance LED strobe light sources to conduct comprehensive defect inspection on the appearance of bottle caps. The entire set of detection equipment includes a cap material handling system, mechanical transmission part, optical imaging system, visual electronic hardware, and detection system software. The entire equipment can be independently placed on the customer's site, The maximum detection speed can reach 150pcs/min, the unqualified products can be automatically rejected online and good product can be counted and packed if needed.

** Layout of the inspection system (for reference only):