KEYETECH Real-time Inspection Machine Vision Inspector for Empty Bottles

KEYETECH Real-time Inspection Machine Vision Inspector for Empty Bottles

Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries. The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Keye AI visual inspection overall solution adopts the world's top AI algorithm, equipped with visual analysis software and lighting, imaging and acquisition processing modules, which has the advantages of small sample size, strong generalization ability and rapid deployment. At present, the products are used in many industries such as food, alcoholic beverages, dairy products, pharmaceuticals, cosmetics, and daily chemicals.

Vision solutions

The appearance defect detection equipment of glass airtight jars can be stably and orderly transported to specific inspection stations by docking the front-end automation mechanism (it can be directly docked with the conveying line, the specific implementation method is to be determined according to the production site).The high-pixel sample image captured by the industrial camera is transmitted to the image processing software, and the good and defective products are detected and judged by the AI artificial intelligence algorithm, and the corresponding pneumatic components are controlled to eliminate the defective products, and finally the qualified products are output, after the inspection machine The end conveying platform can be connected to the automatic packaging mechanism.

Detect and eliminate defects such as black spots, color difference, impurities, gaps, residual materials, flashes, bubbles, cavities, deformation, uneven thickness, size, etc. in glass sealed jars.

Advantages of our system

1. AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training
2. Dataization: Independent database, save multiple samples, analyze non-good products, and retain history
3. Multi-orientation: 360 ° comprehensive inside and outside the samples
4. High precision: detection accuracy can be high
5. Modularization, can flexibly increase or decrease the detection function according to customer actual needs
6. Easy to operate: It is easy to operate and easy to maintain
7. Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment

Software Function

Ø Enabling and disabling the system detection function

Ø Detection index parameters and accuracy adjustment

Ø Template sampling and saving, storage and retrieval of sample information

Ø Camera screen calibration function

Ø Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions

Ø Manage permissions based on login account (example, disabling parameter adjustment for general operation users)

Ø Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.