Plastic Accessories CCD Automatic Visual System With Glass Turntable Inspection

Plastic Accessories CCD Automatic Visual System With Glass Turntable Inspection

Equipment features:

Inspection principle

Major pharmaceutical companies have very high requirements on the quality of rubber stoppers, and some even require disposable rubber stoppers. In order to ensure the quality of rubber plugs, in addition to testing physical and chemical properties such as heat sources, microorganisms, particles, metal elements, and tensile strength, rubber plug manufacturers also need to conduct comprehensive inspections on the appearance, shape, size, and color difference of rubber plugs. detection.

In the production process of rubber stoppers, the rubber stoppers will inevitably have polygons, shearing, collapse, deformation, damage, stains, white spots, dirt, foreign matter, hair, offset, surface wrinkles, poor sol, lack of glue, Bubbles, and other defects. The machine vision detection speed is fast, which can meet the high-speed and high-efficiency production requirements of the production line, and the detection effect is stable, the detection results are very objective and reliable, and the labor cost is reduced.

Vision solutions

The rubber plugs are accelerated by adding an air blowing device at the vibrating guide rail of the vibrating plate, so that the two rubber plugs can be spaced apart. The material speed is more unstable, and a stabilizing device is needed.

The position of the rubber plug is controlled by adding a stopper device so that the rubber plugs are arranged in an orderly manner. However, after the addition of a stopper device, the position of the rubber stopper can be controlled while the rubber plug itself produces a rotational movement, so that the discharge more stable.

Advantages of CCD inspection

• 1)High detection accuracy and fast detection efficiency:CCD visual inspection equipment uses machine control according to the system, with small error and high detection rate.
• 2)Wide detection range to detect cosmetic defects and dimensional measurements:The multi-station inspection method can accurately measure the outline, specifications, appearance defects, product aspect ratio and other performance parameters of the product to be inspected at one time.
• 3)Improve product quality and error rates:Vision inspection equipment is based on system control, which can distinguish good products from bad products through automatic inspection technology, and then automatically place them in different parts.
• 4)Save labor costs and enable high repetitive work:CCD visual inspection can work stably for a long time, it is difficult for human eyes to observe the same object for a long time, and machine vision can perform measurement, analysis and recognition tasks for a long time. And it can continue to work, with low requirements for the natural environment of the application, in addition to saving product costs, it also greatly improves productivity.
• 5)Improve company competitiveness and employee safety factor:Non-contact detection, which does not cause any damage to observers and observers, improves the reliability of the system. Machine vision technology guarantees the ultimate human-machine interaction technology, which ensures a better and safer workplace.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.

Company profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.