CCD Camera Visual Inspection System for Chemical Laminated Tube Cap

CCD Camera Visual Inspection System for Chemical Laminated Tube Cap

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Inspection principle

We adopt 6 sets of high pixel industrial cameras and high-performance LED strobe light sources to conduct comprehensive defect inspection on the appearance of products. The entire set of detection equipment includes a sample material handling system, mechanical transmission part, optical imaging system, visual electronic hardware, and detection system software. The entire equipment can be independently placed on the customer's site, The maximum detection speed can reach 300-600 pcs/min, the unqualified products can be automatically rejected online and good product can be counted and packed if needed.

Using visual inspection technology to carry out all-round inspection of each position of the bottle body, it can detect high and short bottles, special-shaped bottles, inverted bottles, half bottles, residual liquid, damage to the upper edge of the bottle mouth, damage to the outer edge of the bottle mouth, damage to the lower edge of the bottle mouth, side All kinds of defects such as wall stains burst, bottle bottom stains and foreign objects, bottle bottom transparent film, bottle bottom damage and other defects are eliminated online.

Inspection principle

The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 60-100 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.

The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.

Delivery Time

The production cycle of the whole machine is expected to take 60 days. If additional inspection requirements are added or more adjustment needed, the time will be appropriately extended accordingly. After the equipment arrives at the customer's site, our company arranges after-sales personnel to complete installation and adjustment at the customer's site.

After Sales Service

The seller should complete the creation and debugging of the product basic algorithm model before the equipment is shipped, also provide remote assistance after the equipment arrives at the customer site; and provide buyer with the factory data and operation manual of equipment.

Daily operation and maintenance services: Our company provides free remote operation and maintenance online services. If you need to upgrade inspection algorithm, provide operational assistance, etc.

Our company have regular offline training plan every year, so domestic and foreign clients can send their engineers to participate (at their own expense). Those who pass the exam can obtain an industry functional skills certificate.