Cost-effective and Small Footprint Compact Cap Vision Inspection
Machine
Equipment features: | 1.AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training | | 2.Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history | | 3.Multi-orientation: 360 ° comprehensive inside and outside the
samples | | 4.High precision: detection accuracy can be high | | 5.Modularization, can flexibly increase or decrease the detection
function according to customer actual needs | | 6.Easy to operate: It is easy to operate and easy to maintain | | 7.Safety: Medical grade material manufacturing, fully compliant
with medical supplies production environment |
Inspection Overview
The design scheme uses high-pixel industrial cameras and
high-performance strobe light sources to conduct all-round visual
inspection for the appearance defects of products. The inspection
speed is 200-1000 pcs/min, and the equipment can operate 24 hours a
day. Products can be automatically rejected online.
The whole set of vision machines includes mechanical parts, visual
electronic hardware and vision system software. The entrance and
exit of the inspection machine can be integrated with the
customer's on-site conveyor line, and can be connected with
upstream and downstream production equipment according to the
specific production needs of the customer's site.
Software Function - Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample
information
- Camera screen calibration function
- Real time production information display of the system
(qualification rate, total output, speed, etc.), browsing of
historical production information, export and storage functions
- Manage permissions based on login account (example, disabling
parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If
the transmission device is turned on, adjust the alarm signal)
Operation Parameters | Power | 5.0-7.0Kw | Voltage/Current | Local standard | | Ambient Temperature | -20℃ ~ 60℃ | Ambient humidity | Less than 50% | | System Language | Chinese / English | Mechanical | Carbon Steel / SS 304 | | Total Weight | About 350Kg | Dimension | As actual drawings |
Configuration List | Description | Model | Unit | Q’ty | Remark | | Industrial Cameras | KeyeTech | Set | 6 | China | | Lenses | KeyeTech | Set | 6 | China | | LED Light Source | KeyeTech | Set | 3 | China | | Photoelectric Sensor | SICK | Pair | 1 | Germany | | Electromagnetic Valve | SMC | PC | 1 | Japan | | Industry Power | Mean Well | Set | 3 | China | | Main Control Board | KEY-PC-2.1 | PC | 1 | China | | AI Computing Unit | KeyeTech EBS-1684X | Set | 1 | China | | Pollution Filter | KeyeTech AC30D-02G-A | Set | 1 | China | | HID Touch Screen | AOC 21’ | Set | 1 | China | | AI Algorithm System | KeyeTech KVS-V16.0 | Set | 1 | China | | AI Cloud Platform | KeyeTech | Set | 1 | China | | Big Data Server | KeyeTech | Set | 1 | China | | Operation System | Linux | Set | 1 | China |
Cooperation Partners
KEYETECH has always been committed to the application of artificial
intelligence in the field of vision technology, replacing human
eyes and brain decision with machine vision and AI reasoning
calculations, and integrating the quality detection and sorting to
industrial products in traditional manufacturing to make the
production more digitization , Intelligence, visualization, and
persistence. Also greatly improves the efficiency and accuracy of
industrial detection, and enhances the intelligent level of the
manufacturing industry.
** Our company have served many well-known enterprises such as
Coca-Cola, P&G, Unilever, ALPLA, Shriji Polymer, Berry Global,
Aptar, LAMIPAK, TPAC, PACT Group, etc.
Delivery Time
The production cycle of the whole machine is expected to take 60
days. If additional inspection requirements are added or more
adjustment needed, the time will be appropriately extended
accordingly. After the equipment arrives at the customer's site,
our company arranges after-sales personnel to complete installation
and adjustment at the customer's site.
After Sales Service - The seller should complete the creation and debugging of the
product basic algorithm model before the equipment is shipped, also
provide remote assistance after the equipment arrives at the
customer site; and provide buyer with the factory data and
operation manual of equipment.
- Daily operation and maintenance services: Our company provides free
remote operation and maintenance online services. If you need to
upgrade inspection algorithm, provide operational assistance, etc.
- Our company have regular offline training plan every year, so
domestic and foreign clients can send their engineers to
participate (at their own expense). Those who pass the exam can
obtain an industry functional skills certificate.
Others
- The above solutions is strictly based on the customer's existing
sample styles and defect types and is confirmed on the basis of our
optical testing, algorithm and mechanical evaluation. If there are
new products and defect requirements in the future, please be sure
to provide us before the production date of the order (the date of
receipt of the advance payment) so that the technical team can do
second evaluation & confirmation. Once the order is produced,
the whole inspection plan will not be modified.
- This plan is a technical reference provided by Anhui Keye
Intelligent Technology Co., Ltd to customers for equipment
selection, which involves some technical content of Keye Company.
Therefore, this plan cannot be forwarded, printed or published to
third parties.
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