Inspection system description After the system collects the sample images, the image processing
software and the standardized sample are compared and analyzed to
determine the good and the defective products. The detected
defective products are automatically eliminated online. After the
finished product is detected, the counting function can be
realized, and the counting accuracy rate is 100%. The software will
open the sample comparison standard, and the production personnel
on the customer site can control the comparison accuracy and choose
the accuracy standard most suitable for their own production
conditions, thereby controlling the defect rate. | Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity | | KVIS-B | 1 | Bottle lip | black spot＞0.2mm | 99% | 150/min | The capacity depending on the testing samples | | (burr,flash)＞0.5mm | 99% | | 1 | Bottle base | black spot＞0.2mm | 99% | | burn spot＞0.5mm | 99% | | 4 | Bottle body | black spot＞0.2mm | 99% | | yellow spot＞0.5mm | 99% | | 1 | Outside of bottle base | black spot, stain, impurity(different color) | 99% | | Injection point offset | 99% | hole(through holes, no adhesion in the hole) | 99% |
Inspection performance as follows Equipment Overviwes | Item | Bottle Inspection System | Main Material | Stainless steel | | Software Algorithm | Deep Learning | Voltage | Ac220/50Hz | | Voltage | 2kw-4kw | Air Pressure | 0.5-0.8Mpa | | Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection | | Detection Method | High-Speed Industrial Camera | Number Of Camera | Depending on the specific situation |
- Online high speed detection, improve detection efficiency and
accuracy, reduce human cost.
- High-pixel industrial camera accurate identification, the number of
cameras is designed, accurate 0.15mm, speed 240 / min (can be
customized according to the detection requirements).
- Compatible with multiple specifications, cost savings.
- Perform online detection and exclude for pharmaceutical packaging
bottle caps defects:black spots, color difference, impurities,
gaps, residues of material, overlaps, bubbles, air cavities,
deformation, thickness, sizes, etc.
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