CSA104-12 Heavy-Duty Pillow Block Bearing Unit — Triple-Lip Sealed
12mm Bore for Agricultural Machinery Product Introduction The CSA104-12HD heavy-duty pillow block bearing unit is engineered
for severe conditions in agricultural machinery, construction, and
food processing environments. Upgraded from the standard CSA104-12,
this variant features a triple-lip NBR sealing system, extended
inner ring, and high-temperature lithium complex grease for
superior contamination resistance. The 12mm precision bore
maintains ISO P0 tolerance for reliable shaft support in
harvesters, rotary tillers, and feed mixers exposed to dust, crop
debris, mud, and moisture. Each unit undergoes rotational torque
testing and seal integrity verification before shipment from GQZ's
ISO 9001:2015 certified facility. Product Features - Triple-Lip NBR Sealing System: Three-stage contact sealing with progressive lip geometry provides
exceptional exclusion of dust, sand, and crop residue. Field
testing demonstrates 3x longer service life compared to standard
single-lip seals in agricultural environments.
- Extended Inner Ring: The inner ring extends symmetrically on both sides, increasing
shaft contact area by approximately 30% for improved load
distribution, reduced fretting corrosion, and more stable set screw
locking.
- Dual Set Screw Locking: Two hardened alloy steel set screws at 120° offset deliver 2.5x
the holding force of single-screw designs, preventing rotational
slippage under heavy vibration and reversing loads.
- High-Temperature Grease: Pre-packed with NLGI 2 lithium complex grease rated for -30°C to
+150°C continuous operation. The oxidation-resistant formula
maintains effective film strength for up to 1,000 operating hours
in typical agricultural duty cycles.
- Electrophoretic Coated Housing: The HT200 cast iron housing receives an electrophoretic coating
that provides superior corrosion resistance against outdoor
storage, fertilizer exposure, and frequent wash-down procedures.
Specifications | Parameter | Specification |
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| Model Number | CSA104-12HD | | Bearing Type | Heavy-Duty Pillow Block Ball Bearing Unit | | Housing Material | Cast Iron HT200 + Electrophoretic Coating | | Bearing Material | Gcr15 Chrome Steel (HRC 60-64) | | Bore Diameter | 12 mm (ISO P0 Tolerance) | | Inner Ring | Extended Both Sides | | Seal Type | Triple-Lip NBR Rubber Seal | | Locking Device | Dual Set Screw (120° Offset, Hardened Steel) | | Lubrication | High-Temp Lithium Complex Grease NLGI 2 | | Self-Aligning Angle | ±2.5° | | Dynamic Load Rating | 14.2 kN | | Static Load Rating | 7.85 kN | | Operating Temperature | -30°C to +150°C | | Mounting Type | Two-Bolt Base | | Net Weight | 0.72 kg |
Applications - Combine harvesters, forage harvesters, and cotton pickers with
heavy crop dust exposure
- Rotary tillers, disc harrows, and power harrows in direct soil
contact
- Feed mixers, silage wagons, and TMR mixers in aggressive material
environments
- Manure spreaders, slurry tankers, and fertilizer applicators
- Irrigation pumps, center pivots, and water management equipment
- Construction conveyors and portable screening plants
- Food processing conveyors and wash-down line equipment
Why Choose GQZ - ISO 9001:2015 Certified: Annual audits cover raw material sourcing, heat treatment,
precision grinding, assembly, and inspection with dimensional
reports available per shipment batch.
- Application-Driven Design: The CSA104-12HD was developed through collaboration with equipment
operators, with every feature addressing real field failure modes
identified during root cause analysis.
- Factory-Direct Pricing: Complete in-house manufacturing from raw bar stock to finished
unit eliminates supply chain markups without compromising material
grade or inspection rigor.
- Global Delivery: Strategic inventory with flexible shipping including consolidated
sea freight, air freight, and door-to-door express to North
America, Europe, Southeast Asia, Africa, and Latin America.
- Ongoing Technical Partnership: Engineering support for bearing selection, failure analysis,
installation training, and preventive maintenance planning
throughout the product lifecycle.
FAQ - Q1: How does the triple-lip seal improve bearing life?
- The three-stage design adds an outer dust lip, primary contact lip,
and inner grease retention lip. This progressive barrier
significantly outperforms standard single-lip seals in dusty, wet,
and debris-heavy environments typical of agricultural machinery.
- Q2: What is the recommended relubrication interval?
- For high-dust agricultural use, relubricate every 200-300 operating
hours. In cleaner industrial settings, intervals can extend to
500-800 hours. Always purge old grease until fresh grease appears
at the seal lips before resuming operation.
- Q3: What shaft tolerance is required for the 12mm bore?
- The bore is ground to ISO P0 tolerance. We recommend shaft
tolerance h7 for general applications and h6 for equipment with
frequent reversing loads to ensure optimal locking security.
- Q4: Is the electrophoretic coating suitable for food processing?
- The coating resists mild acids, alkalis, and common cleaning
agents. For direct food contact zones requiring USDA/FDA compliant
materials, contact our engineering team about stainless steel
housing alternatives in the CSA series.
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