Indexable Milling Cutters for face and shoulder milling tools for high-speed machining of light metal

Worldia FMP-BE Milling Cutters were developed for high-speed machining of light metal on even small-size machining centers with precision spindles. Thanks to the innovative Bimetal Aluminium/ Steel body design, requirements for low weight, low inertia, and precise balancing to allow high spindle acceleration, high strength, and wear resistance are met at the same time. Cutters from diameters 80 to 160 mm can be mounted to the same adaptor, whereas e.g. the weight of a diameter 160 mm cutter with BT30 adaptor does not exceed 3 kg.

All Worldia FMP-BE cutters have 1 standard insert pocket that allows usage of different combinations of BEHW1204 PCD- and PCBN-tipped inserts, adjustable or non-adjustable for a comprehensive range of roughing and finishing applications including hatch milling.

1. Aluminium Alloy/ Steel Bimetal design-

- Al center body for weight reduction

- Hardened Steel ring for high rigidity and wear resistance, therefore longer cutter life versus cutters with Aluminium body

2. High precision insert pocket seats keeping0,02 mm axial runout without insert adjustment

3. As a standard, each pocket can also be adjusted to um axial runout within a 0,1 mm range

4. BEHW inserts are available in a variety of materials, lead angles, wiper, and corner designs for many different applications in face and shoulder milling roughing and finishing

5. Separation between insert positioning face and cutting edge to protect cutting edge and to simplify the use of overlapped or retipped inserts

6. Inserts with 2 cutting edges and relap/ retip service to reduce tooling cost per part

7. Internal coolant through the cutter body

Worldia's portfolio comprises a variety of different PCD and CVD materials that will be selected based on your specific application requirements. Below grades are a selection that covers the most common applications.

Workpiece: Integrate valve of heat
pump
Material: Aluminum alloy

Spindle: Single spindle

Maximum speed:16000RPM

Adaptor: BT40

Surface finish: Ra0.8

Workpiece: Battery compartment
Material: Aluminum alloy

Spindle: Single spindle

Maximum speed:16000RPM

Adaptor: HSK63A
Surface finish: Ra2.5

Workpiece: Cylinder block

Material: Aluminum alloy + gray cast iron
Spindle: Single spindle

Maximum speed:12000RPM

Adaptor: HSK63

Processing type: Surface milling

Processing time:1
Surface finish: Ra10

Workpiece: Cylinder block

Material: HT280

Adaptor: HSK100

Hardness: HB200-275

Processing: Bottom surface

Processing type: Milling

Processing time:1

Surface finish: Ra3.2