Weatherproof Fire Rated Aluminum Composite Panel Cladding A2 B1 Durable

Resistant Fire Rated Aluminum Composite A2 B1 1220 X 2440 Mm 4mm

MEGABOND understands that creating a sustainable earth is important to each and every person. The brand makes sure that the panels are composed of 100% recyclable materials which are minerals, aluminium and polymer. This helps a lot in conserving valuable resources of nature and making MEGABOND panels a complete boon to the environment. These environment-friendly products fall in the acceptability for all green building projects.

The fire rated ACP can resist fire for up to 2 hours. The main difference between fire-rated ACP and normal ACP sheets is that both are ACP but with different core materials. The mineral core is made up of about 70% inorganic materials such as Calcium Hydroxide and Magnesium Hydroxide and 30% polymer. The core of the normal ACP is LDPE/HDPE minerals whereas the fire rated ACP is made of the specially formulated fire resistant mineral core.

MEGABOND A2 FR (Fireproof) aluminum composite panels protect your buildings with superior surface performance and high resistance thanks to the new generation mineral filling.A2 FR (Fireproof) Aluminum Composite Panels are preferred in a lot of countries in the world in accordance with the fire code for the buildings. Inflammable special mineral filling of MEGABOND A2 (FR) Composite Panels provide top level fire safety.

It is a value adding construction material with its extended choices of color advantages, durability and easy application. Our A2 FR (Fireproof) products are produced in an environment-friendly way with PVDF painted surfaces and materials with advanced technology. Advanced coating technology of MEGABOND A2 FR Aluminum Composite Panels provide resistance, flexibility and processing advantage and offer extraordinary designs.

1. Material composition

MEGABOND™ is an Aluminum Composite Material (ACM) for the construction industry worldwide. It is not only a reasonable alternative to solid aluminum sheet, but also an individual material characterized by its own unique features. Its lightweight, high rigidity, excellent flatness and long lasting coating qualities are just what the construction industry has been looking for.

MEGABOND™ /fr is an aluminum composite material (ACM) with a fire-retardant core suitable for exterior and interior cladding, soffit linings and roof covering in new buildings and retrofit applications.

MEGABOND™A2 is an aluminum composite material (ACM) with a high fire-retardant core suitable for exterior and interior cladding, soffit linings and roof covering in new buildings and retrofit applications.

MEGABOND™, MEGABOND™/fr, MEGABOND™ A2 are often simply referred to as “MEGABONDs” or “MEGABOND products” in this brochure, if the context is applicable to both products. We will use the respective MEGABOND, MEGABOND/fr, MEGABOND A2 if we need to mention each of them separately.

The core of MEGABOND is black and those of MEGABOND/fr, MEGABOND A2 are gray or white containing a mineral. Thus, we can discern each product by appearance. The total thickness is 3, 4 and 5mm.

Fig. 1-1 Composition of MEGABONDs

Topside of MEGABONDs is finished with a paint called LITONG™-based fluoropolymer paints as standard and backside is finished with a thin polyester coating (wash coating) or a service coating. The topside is covered with a protective Film.

Total thickness: 3, 4 and 5 mm ( MEGABOND, MEGABOND/fr and MEGABOND A2),

2.Production process

The production process of MEGABONDs consists of two production lines: a coil coating line and a laminating line. In the coil coating line, LITONG-based fluoropolymer paints are applied to continuous aluminum coils. In the laminating line, the low-density polyethylene or the mineral-filled core is laminated between two coated coils, resulting in the finished composite material.

After laminating, the finished products are packed in wooden cases and shipped to customers’ workshops. Thus, MEGABOND products are shipped as flat panels and processed in local workshops according to project drawings.

3.Features

MEGABONDs have a number of unique features:

Flatness: The continuous laminating process results in excellent flatness of the panel.

Color uniformity: The coil coating process ensures complete color consistency.

Rigidity: As one of the attributes of ACM, MEGABONDs are light and strong sheet materials, reducing the weight by 9% (MEGABONDA2) or 15% (MEGABOND/fr) compared to solid aluminum sheets with equivalent rigidity.

Workability: MEGABONDs are easy to cut, bend, groove and shape with regular aluminum working and woodworking machines and tools.

Fire safety: With the fire-retardant core, MEGABOND A2 and MEGABOND/fr meet fire code requirements in several countries including Europe, North America, Middle East and Japan without any restrictions.

(1)Flatness

(2)MEGABONDs are very flat. Generally speaking, ensuring the flatness of sheet materials is not easily realized. Solid aluminum sheet, for example, has a slight distortion stemming from its rolling process: buckles, edge waves and overall warping are common.

MEGABONDs are extremely flat due to the thinness of the aluminum sheets (0.5mm) and our lamination process in which most of such distortions are eliminated.

(1) Rigidity

MEGABONDs are highly rigid compared to solid aluminum metal sheets. As shown in Fig. 1-4, two sheets of aluminum skin behave like a small H-section when pressure is applied on the panel. Consisting of 2 sheets of 0.5mm thick aluminum, MEGABONDs 4mm thick deliver the rigidity equivalent to an aluminum sheet of 3.3mm thick.

Table 1-1 Comparison of rigidity between MEGABONDs and solid aluminum sheet

Note 1: How to read the above table: MEGABOND /fr 4mm is equivalent to aluminum sheet 3.3mm in rigidity. Hence, the weight percent of MEGABOND to solid aluminum is 85%.

Note 2: MEGABOND A2 is heavier in weight than MEGABOND /fr due to high mineral content in the core.

(3) Workability

The workability of MEGABONDs is one of its outstanding features. It can be cut with circular saws. It can be folded after grooving with a groove cutter or a router. It can be bent with a 3-roll bender and press

brake. For joining, we can choose the most suitable method from several alternatives. For details, refer to Section 3 “Fabrication and installation.

Fig. 1-5 Tools and machines used for processing MEGABONDs

(4) Fire safety

MEGABON A2 MEGABOND/fr, MEGABOND A2 fire-safe materials which pass mandatory requirements for exterior and interior in several countries. Though the core material does contain a small amount of combustible polyethylene, the main ingredient of the mineral does not permit the proliferation of flame and restricts the development of smoke detrimental to evacuation activities.

MEGABONDs are composed of two aluminum skins which retard the spread of fire. Extensive fire tests have been performed on MEGABOND/fr, MEGABOND A2 in accordance with requirements in various countries. Refer to Section 2 Characteristics” for details.

Fig. 1-6 Examples of fire tests applied to MEGABOND/fr

MEGABOND FR B1 DATA SHEET

CLASS B - (s1, d0)

MEGABOND TECHNICAL DATA SHEET

Sheet Sizes

Widths: 1250mm & 1575mm held in stock. 1000mm, 1500mm and special widths 1750mm & 2050mm available as project order.Note: 1750mm width requires minimum 2000m2 order. 2050mm width requires 6000m2 order and cannot be mixed with standard width colours.

Lengths: 2500mm, 3200mm & 4000mm held in stock. Other lengths up to 10,000mm available as project order.

Surface Finishes

Standard Colour Range; Spectra Colour; Sparkling Effect ;Anodized Look ; Urban Design; NaturAL;NaturAL Finesse ;Design Decor;Terra

High quality Fluoropolymer finishes (PVDF and/or FEVE) with optimum UV & weathering properties are used exclusively.

Non standard custom colours are available subject to minimum quantity requirements.

Solar Reflective Indices (SRI) and Light Reflective Values (LRV) for most of the above finishes are available upon request.

Environment, Health & Safety

During the life cycle of MEGABOND no substances containing CFC, VOC’s are released. The core material does not contain any Nitrogen, Chlorine or Sulphur.Guangzhou Xinghe decorative material co,.ltd were one of the first companies to develop its own environmental management systems which is regularly audited by independant auditorsand is certified to EN ISO 14001 All MEGABOND finishes are RoHS compliant and contain no Lead, Cadmium, Mercury or Chromium.