5 Gallon Automatic Filling Machines 20 Ltr Jar Filling Machine PLC Control
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Automatic 5 gallon 20 litre bottled water filling machine
5 gallon filling machine Washer TIME 1. PREWASH - 2. DETERGENT - 3. FIRST RINSE - 4. SANITIZING - 5.
SECOND RINSE - 6. FINAL RINSE TEMPERATURE The constant monitoring of the temperature is paramount in order to wash the bottles according to the preset values (between 60 and 65°C). An alarm stops the washer in case these set points are not respected. PRESSURE To optimize the washing process, the washer is equipped with high pressure system, which: * Allows to increase the pressure of the washing jet up to 6 bar * Can be installed on one or more station of the washing phase * It's particularly indicated for difficult-to-clean bottles (hollow handles, shaped bottles) CHEMICAL % In cooperation with the main multinational chemical company, we have developed a cleaning protocol in order to guarantee, after the washing treatment, a bottle consistent to the international hygienic norms and standards. This protocol recommends specific products of different brand, suitable concentration and temperature of the solution (water + chemical product) for each phase of the washing cycle. MECHANICAL ACTION * Neck Handling This patented system to grip the neck of the bottle, guarantees important advantages as: * The possibility to use an high pressure washing jet * The washing of the external part of the bottle inside the washer, thanks to the possibility of the bottle rotation under the action of brushes * The washing of the bottle neck * Washing Rotating Nozzles The washer is fitted with double washing rotating nozzles which guarantee the following advantages: * The jet of water hits not only the bottom, but the handle and the walls too. * The nozzles are self-cleaning (the water flow is inverted at the passing of each bottle) and the washing efficiency is therefore guaranteed.The disassembly for maintenance is considerably reduced. * The beam carrying the bottles is synchronized with the nozzle even in case of chain extension. * Rotary Brushing Brushes are motorised and clean the bottle externally. Since they make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle. Filler Fillers for water in large containers fulfills the following
requirements: * The filling process avoids the contact between the Ultra Clean Filler In order to satisfy the most strict hygienic demands, Bardi has
developed an Ultra-clean monoblock with the following features:* Filling cabinet: * The filling cabinet has been reduced to the essential. * The cabinet is provided with HEPA filters. * The execution of the cabinet in aisi 316 without dead ends according to the strictest hygiene design requirements. * All mechanical and pneumatic gears have been installed outside the cabinet. * All surfaces are subjected to automatic CIP cleaning. * Capper: * The caps are treated with sterilized air before entering the high
hygiene filling area. * The bottle leaves the filling room with the cap on top of the neck (nothing can contaminate the bottle). The PRESS-ON CAPPER The PRESS-ON CAPPER is a linear machine used for caps applied on
the bottle by pressure. It includes: Electronic Screw Capper The electronic screw capper stands out because of its operating
simplicity and precision. * The system doesn't require stars, mechanical clutches, or complex lifting mechanisms. * The closing torque can be set from touch screen; the vectorial frequency converter allows to manage it with high precision. * The handling parts to move the bottle in the machine are reduced to the minimum, so as the change-over downtimes. Palletizer Main features: * 100% machine designed expressely for 5 gallon palletizing (heavy duty application). * Very simple and reliable machine, which doesn't need brushless motors or any other sofisticated mechanism to work. * Bottle transfer system from the conveyor to the rack pocket doesn't grip the bottle by the neck. This avoids the manipulation of the cap, which is a very sensitive area. * The machine is managed by a Touch screen control panel. * The machine is provided with overload safety device. * The price, compared to robots, is very competitive. * Very flexible bottles introduction on the racks, based on a slide + pusher: this ensures much more tolerance than conventional neck gripping mechanism. The decapper The decapper is designed to remove the cap from the returned
bottles.The Plc manages all automatic and manual functions and
allows to records statistics regarding the incoming bottles. This
unit can be up-graded to recognize and discard potentially
contaminated bottles. The leak tester is designed to recognize and reject leaking
bottles. The working principle is to pressurize the containers for
a predetermined period of time and measure the potential losses.
The Plc manages all automatic and manual functions and allows to
record statistics regarding the faulty bottles. * Reliable and accurate leak detection of cracks min. diameter of 0,2 mm. * No bottle mechanical stress. * Auto-rejection station. * Touch-screen and microprocessor-based control. * Robust stainless steel execution. C.I.P. System To obtain a good hygienic condition of the bottles, the first step
is to sterilize the parts in touch with the product. This can |
| Product Tags: Jar Filling Machine Jar Filling Machines Auto Jar Filling Machine |
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