Cold Drawn Seamless Tube 1. Definition A cold-drawn seamless tube is a cylindrical product that is
manufactured by drawing a solid metal billet through a piercing rod
to create a hollow tube without any seams or welds. This seamless
construction sets them apart from other types of tubes, such as
welded or hot-rolled tubes. The absence of seams enhances the
tube’s structural integrity and resistance to various stresses,
making it an ideal choice for critical applications. 2. Dimension Outer Diameter | 3.2-177.8 mm | Wall Thickness | 2.2-25.4 mm | Length | SRL, DRL or according to customer's requirement |
3. Production Process Billet Preparation→Heating→Piercing→Elongation→Cold Drawing→Heat
Treatment (Optional)→Surface Treatment 4. Application Oil and Gas Industry | Pipelines: Cold drawn seamless tubes are used for transporting oil
and gas over long distances due to their high strength and
resistance to pressure. | Downhole Tubing: These tubes are critical in drilling operations,
providing structural integrity in high-pressure and
high-temperature environments. | Power Generation | Boilers: Used in the manufacturing of boiler tubes that operate
under high pressure and temperature, ensuring efficient heat
transfer. | Heat Exchangers: Employed in heat exchangers to transfer heat
between fluids while maintaining structural integrity under thermal
stress. | Automotive Industry | Hydraulic Systems: Cold drawn seamless tubes are often used in
hydraulic cylinders and components, providing reliable performance
in demanding conditions. | Chassis Components: They are used in various structural components
of vehicles due to their strength and lightweight properties. | Aerospace Industry | Aircraft Components: Used in manufacturing critical components of
aircraft, such as landing gear and fuel lines, where high
strength-to-weight ratios and reliability are essential. | Engine Parts: Employed in the production of engine components that
require precise dimensions and excellent mechanical properties. | Construction and Structural Applications | Support Structures: Cold drawn seamless tubes are used in
scaffolding, support columns, and other structural applications
where strength and durability are paramount. | Frameworks: Utilized in various construction frameworks, providing
robust support for buildings and infrastructure. | Medical Equipment | Surgical Instruments: These tubes are used in high-precision
medical instruments due to their sterile finish and mechanical
reliability. | Implants and Prosthetics: Employed in manufacturing implants and
prosthetic devices that require biocompatibility and strength. | Chemical and Petrochemical Industries | Pressure Vessels: Used in the construction of pressure vessels that
store and transport chemicals under high pressure. | Piping Systems: Employed in piping systems for transporting
corrosive materials, often treated for enhanced corrosion
resistance. |
5. Material, Standard, Grade and Corresponding Characteristics Material | Standard & Grade | Characteristics | Carbon Steel | ASTM A106: Grades A, B, and C | Good strength and weldability, commonly used in pressure
applications. | ASTM A179: Specifically for low-temperature applications | ASTM A192: For high-temperature and pressure applications | Alloy Steel | ASTM A335: P1, P5, P9, P11, P22, P91 (for high-temperature service) | Enhanced strength and toughness, suitable for high-stress
applications, often used in power generation and petrochemical
industries. | ASTM A213: T5, T9, T11, T22, T91 (for various high-temperature
applications) | Stainless Steel | ASTM A312: TP304, TP316, TP321 (for high-temperature and corrosive
environments) | Excellent corrosion resistance, suitable for chemical processing,
food, and pharmaceutical industries. | ASTM A213: T304, T316 (for high-temperature applications) | Nickel Alloys | ASTM B163: Nickel 200, Nickel 201 | High resistance to heat and corrosion, ideal for extreme
environments in chemical processing and aerospace applications. | ASTM B167: Inconel 600, Inconel 625 | Copper and Copper Alloys | ASTM B280: Copper tubes for air conditioning and refrigeration | Good thermal and electrical conductivity, commonly used in plumbing
and HVAC applications. | ASTM B75: Copper-nickel alloys (e.g., C70600) |
6. Packaging & Delivery Packaging Method | Description | Benefit | Wooden Crates | Tubes are often packed in sturdy wooden crates that provide robust
protection against physical damage during transit. | This method is suitable for large quantities and heavy-duty
applications, preventing bending or deformation. | Steel Bundles | Tubes may be bundled together using steel straps or wire, ensuring
they remain securely in place during transportation. | This method allows for efficient handling and maximizes space
during shipping. | Plastic Wrapping | Individual tubes or bundles are wrapped in plastic film to shield
them from moisture, dust, and contaminants. | Protects the surface finish and prevents corrosion during storage
and transport. | Cardboard Boxes | Smaller quantities of tubes can be packaged in cardboard boxes,
providing lightweight protection. | Ideal for easy handling and shipping, especially for less fragile
items. | End Caps | Protective end caps are placed on the ends of the tubes to prevent
damage during handling and transport. | Maintains the integrity of the tube openings and prevents
contamination. | Pallets | Tubes can be stacked on wooden or plastic pallets for easier
handling with forklifts and for organized storage. | Facilitates efficient loading and unloading processes. |
Transportation Method | Description | Benefit | Road Transport | Trucks are commonly used for transporting cold drawn seamless tubes
over short to medium distances. | Flexible and efficient for local deliveries and can navigate
various terrains. | Rail Transport | Trains are utilized for long-distance transportation, especially
for bulk shipments. | Cost-effective for large volumes and reduces road congestion. | Sea Freight | Containers are used to ship tubes internationally by sea, often
combining them with other goods. | Economical for large shipments over long distances, although
transit times are longer. | Air Freight | For urgent shipments, air freight can be used to transport tubes
quickly to their destination. | Fastest transportation method, though more expensive and typically
used for smaller quantities. |
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