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WUXI JINYE COMPLETE EQUIPMENT CO.,LTD.
Wuxi Jinye Complete Equipment Co.,Ltd
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Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming

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WUXI JINYE COMPLETE EQUIPMENT CO.,LTD.

City: wuxi

Province/State:jiangsu

Country/Region:china

Tel:86-510-88158186

Contact Person:
Mrs.Megan Yan
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Rolled Steel Continuous High Speed Flying Cut To Length Line With Edge Trimming

Brand Name Jinye
Model Number CTL 4.0-12.0 x 2000
Place of Origin Wuxi, China
Minimum Order Quantity 1Set
Payment Terms L/C, T/T
Supply Ability 15sets per year
Delivery Time 180-200days
Packaging Details 8 X 40HC
name Continuous High Speed Cut To Length Line Equipment
Material Rolled Steel Plates Carbon Steel, Low alloy
Sheet thickness 4-12mm
Sheet width 1000-2000mm
Sheet length 2000-12000mm
Cutting speed 6pcs/min x 6m
Coil ID 508mm, 610mm, 760mm
Coil weight 30T
Length tolerance +/-0.5mm
Flatness 1.5 -2.0mm/m2
Total power 550KW
Land area 55m x 10m
Detailed Product Description

Rolled Steel Continuous High Speed Cut To Length Line Equipment With Edge Trimming

 

Our CTL line equipment can be found in a variety of different types of plants: steel mills, metal service centers, and original equipment manufacturer’s plants (OEM), in the food and beverage industry, electronics, etc.

 

Heavy duty feed-to stop CTL lines are designed to feed the strip material to a predetermined point beyond the shear, stop and then shear the strip to plate. Usually, feed-to-stop lines are heavy gauge lines ranging from 0.375” (9.5mm) to 1.00” (25mm) in thickness and 24” (610mm) to 120” (3050mm) in width.

In looping pit CTL Lines, the sheet material never stops in the entry section of the line. The shearing action occurs as the sheet is momentarily stopped after it is fed to a set length beyond the shearing point by the feed rolls. The feeder system must accelerate to high velocities to maintain a constant average loop depth.

Continuous high speed cut to length lines are equipped with dynamic shears designed to cut the material at line speed, thus allowing the strip to move continuously. The most frequent solution is Rotary Shear and Moving Shear.

 

In high precision metal strip cut to length line, edge trimming is often required specially for stainless steel sheet, aluminum steel sheet.

Film laminating is also seen in the high precision continuous cut to length process.


 

Composition and Parameters:

No.CompositionParameter / Configuration
1Coil Saddle20-30T
2Double mandrel uncoilerΦ500-800 mm, 30T load
3Pinch feeder and Five Roller LevelerΦ250 mm, 200KW
4Pit accumulator6000mm
5Side guide 1#Hydraulic 1000-2000mm
6Edge Trimmer

Separate body, frequency control,

3-8mm edge

7Scrap winder and over roll tableScrap guide, hydraulic push winder
8Side guide 2#Hydraulic 1000-2000mm
911 roller leveler4Hi, 300KW, Φ210 mm, 300KW
10Rotary encoderRep, Omron
11Hydraulic ShearHeavy duty, 45KW
12Roll table4000mm
13Stacker and X tablebomb hatch type, 6m x 2
14Hydraulic systemRexroth valves, Yuken pump
15Electrically control systemParker DC drive, Siemens PLC and HMI

 

SUS201 , SUS304 , SUS410 Stainless Steel Specification for reference:

SUS seriesNational gradeASTM gradeTS(Mpa)YS(Mpa)
200
Cr-Mn-Ni
12Cr17Mn6Ni5N201720390
 12Cr18Mn9Ni5N202680356
300
Cr-Ni
 301755275
 0Cr18Ni9304680320
 00Cr19Ni10304L560270
 0Cr25Ni20310S655310
 00Cr17Ni14Mo2316L560290
400
Cr
1Cr13410  
  430345510

 
Characters:

 
1.Uncoiler / Decoiler

heavy cut to length line handle heavy steel coils of heavy gauge. the uncoiler has double mandrels and strong sliding bases.

Each mandrel has three steps, the opening and closing of two mandrels by hydraulic cylinders.

Back tension mechanism installed on top of uncoiler base, to ensure uncoiling stability.

2. Portal frame coil head opener

Portal frame is very strong, with snubber press roller ,straightening roller on top of the frame.
the hydraulic snubber roll press on top of steel coil, and its pressing-down angle is adjustable

Straightening roller can slide forward backward to track strip head and straighten it.

Shoveling plate installed on preleveler support the coil head while straighten roller press coil head.

3. first 2+5 pre leveler

the roller is huge and strong,reliefing internal stress of steel coil, roller surface is hardened and chrome coated

To relief the uncoiling bending stress to relaxed state.

4. Heavy duty leveler

number of heavy duty leveler will be 13pcs, 11pcs or 9pcs, diameter of rollers will be 180mm -230mm -300mm,
The gap and angle of upper rollers and lower rollers can be adjusted.

No stop leveling, the leveler continuously working without pressing steel plate while synchro cutting, this is good for protecting steel plate surface without leaving roller mark

When shear is stop cutting, the leveler is clutched and stopped under encoder measuring.

5. Hydraulic shear

Track Shear: Synchro High frequency cutting and strong frame, strong hydraulic station for shearing, big servo motor for synchro tracking steel plate running.

Hydraulic rocking shear is stop cutting under encoder measuring.

6. Automatic stacker

 Bomb hatch stacking, receive each sheet on roller arm, open the two arms to release the sheet fall down on lifting table.

Roll table deliver the piled sheets outward to pack.

7. Automatic control, the whole process is under PLC control in auto mode.



Product Tags: High Speed Flying Cut To Length Line   Continuous Flying Cut To Length Line   cut to length and slitting line  
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